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 PM75RSD120
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
IntellimodTM Module
Three Phase + Brake IGBT Inverter Output 75 Amperes/1200 Volts
R U AB AD
1234 5678
A B U U Y (4 PLACES) 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. VUPC UFO UP VUPI VVPC VF O VP VVPI VWPC WFO 11. 12. 13. 14. 15. 16. 17. 18. 19. WP VWPI VNC VNI Br UN VN WN FO
9 11
13 15 17 19
10 12
14 16 18
M M S Z (4 PLACES) AG
AD E C
B P N
A
W V U
P AA - THD (6 PLACES) Q (2 PLACES) AC
AH J F W SQ. PIN (19 TYP.) J
U
T
GH N V
V WPC WP
L
Description: Powerex IntellimodTM Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Features: Complete Output Power Circuit Gate Drive Circuit Protection Logic - Short Circuit - Over Current - Over Temperature - Under Voltage Low Loss Using 4th Generation IGBT Chip Applications: Inverters UPS Motion/Servo Control Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM75RSD120 is a 1200V, 75 Ampere IntellimodTM Intelligent Power Module.
Type PM Current Rating Amperes 75 VCES Volts (x 10) 120
V UPC UP
GND GND IN
V VPC VP VFO VVPI
V WPI
V CC
V CC
V CC
V CC
V CC
V CC
GND GND
GND GND
GND GND
GND GND
GND GND
GND GND
FO
FO
FO
FO
FO
FO
OUT
OUT
OUT
OUT
OUT
OUT
B
N
W
V
U
OUT
TEMP
SI
SI
SI
SI
SI
SI
SI
V CC
FO
IN
IN
IN
IN
IN
IN
U FO V UPI
W FO
VNC WN
V NI
FO BR
VN
UN
P
Outline Drawing and Circuit Diagram Dimensions A B C E F G H J K L M N P Q Inches 4.330.04 3.740.02 3.500.04 2.910.02 2.62 1.28 1.24 1.02 0.94 Millimeters 110.01.0 95.00.5 89.01.0 74.00.5 66.44 32.6 31.6 26.0 24.0 Dimensions R S T U V W Y Z AA AB AC AD AG AH Inches 0.67 0.67 0.52 0.39 0.16 0.02 0.24 Rad. 0.22 Dia. M5 0.13 0.06 0.080.02 0.020.01 0.47 Millimeters 17.02 17.02 13.2 10.0 4.0 0.5 Rad. 6.0 Dia.5.5 M5 3.22 1.6 2.00.5 0.50.3 12.0
0.87 +0.04/-0.02 22.0 +1.0/-0.5 0.79 0.76 0.18 0.10 20.0 19.4 4.5 2.54
1
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75RSD120 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 75 Amperes/1200 Volts
Absolute Maximum Ratings, Tj = 25C unless otherwise specified
Characteristics Power Device Junction Temperature Storage Temperature Case Operating Temperature* Mounting Torque, M5 Mounting Screws Mounting Torque, M5 Main Terminal Screws Module Weight (Typical) Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) Tj = 125C Start Isolation Voltage, AC 1 minute, 60Hz Sinusoidal VISO 2500 Volts Symbol Tj Tstg TC -- -- -- VCC(prot.) PM75RSD120 -20 to 150 -40 to 125 -20 to 100 31 31 560 800 Units C C C in-lb in-lb Grams Volts
IGBT Inverter Sector
Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, (TC = 25C) Peak Collector Current, (TC = 25C) Supply Voltage (Applied between P - N) Supply Voltage, Surge (Applied between P - N) Collector Dissipation (TC = 25C) VCES IC ICP VCC VCC(surge) PC 1200 75 150 800 1000 416 Volts Amperes Amperes Volts Volts Watts
IGBT Brake Sector
Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, (TC = 25C) Peak Collector Current, (TC = 25C) FWDi Rated DC Reverse Voltage (TC = 25C) FWDi Forward Current (TC = 25C) Collector Dissipation (TC = 25C) VCES IC ICP VR(DC) IF PC 1200 25 50 1200 25 290 Volts Amperes Amperes Volts Amperes Watts
Control Sector
Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) Input Voltage Applied between (UP-VUPC, VP-VVPC, WP-VWPC, UN, VN, WN, Br -VNC) Fault Output Supply Voltage Applied between (UFO-VUPC, VFO-VVPC, WFO-VWPC, FO-VNC) Fault Output Current (UFO, VFO, WFO, FO) IFO 20 mA VD VCIN VFO 20 20 20 Volts Volts Volts
*TC Measure Point
63MM
TC
2
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75RSD120 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 75 Amperes/1200 Volts
Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector Cutoff Current ICES VEC VCE(sat) VCE = VCES, Tj = 25C, VD = 15V VCE = VCES, Tj = 125C, VD = 15V Diode Forward Voltage Collector-Emitter Saturation Voltage -IC = 75A, VD = 15V, VCIN = 15V VD = 15V, VCIN = 0V, IC = 75A, Pulsed, Tj = 25C VD = 15V, VCIN = 0V, IC = 75A, Pulsed, Tj = 125C Inductive Load Switching Times ton trr tC(on) toff tC(off) VD = 15V, VCIN = 0 ~ 15V VCC = 600V, IC = 75A Tj = 125C, Inductive Load -- -- -- -- -- 0.5 -- -- -- -- -- -- 2.5 2.4 2.1 1.0 0.15 0.4 2.5 0.7 1.0 10 3.5 3.2 2.8 2.5 0.3 1.0 3.5 1.2 mA mA Volts Volts Volts S S S S S
IGBT Brake Sector
Collector Cutoff Current ICES VFM VCE(sat) VCE = VCES, Tj = 25C, VD = 15V VCE = VCES, Tj = 125C, VD = 15V FWDi Forward Voltage Collector-Emitter Saturation Voltage IF = 25A VD = 15V, VCIN = 0V, IC = 25A, Pulsed, Tj = 25C VD = 15V, VCIN = 0V, IC = 25A, Pulsed, Tj = 125C -- -- -- -- -- -- -- 2.5 2.8 2.5 1.0 10 3.5 3.8 3.5 mA mA Volts Volts Volts
Control Sector
Over Current Trip Level Inverter Part (VD = 15V) Over Current Trip Level Brake Part Short Circuit Trip Level Inverter Part Short Circuit Trip Level Brake Part Over Current Delay Time Over Temperature Protection (VD = 15V) (Lower Arm) Supply Circuit Under Voltage Protection (-20 Tj 125C) Circuit Current toff(OC) OT OTR UV UVR ID VCIN(on) VCIN(off) IFO(H) IFO(L) Minimum Fault Output Pulse Width* tFO VD = 15V Trip Level Reset Level Trip Level Reset Level VD = 15V, VCIN = 15V, VN1-VNC VD = 15V, VCIN = 15V, VXP1-VXPC Input ON Threshold Voltage Input OFF Threshold Voltage Fault Output Current* Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN, VN, WN, Br -VNC VD = 15V, VCIN = 15V VD = 15V, VCIN = 15V VD = 15V OC SC OC Tj = 25C Tj = 125C -20C Tj 125C, VD = 15V -20C Tj 125C, VD = 15V 156 105 37 -- -- -- 111 -- 11.5 -- -- -- 1.2 1.7 -- -- 1.0 238 -- -- 250 125 10 118 100 12.0 12.5 60 15 1.5 2.0 -- 10 1.8 -- -- -- -- -- -- 125 -- 12.5 -- 82 20 1.8 2.3 0.01 15 -- Amperes Amperes Amperes Amperes Amperes S C C Volts Volts mA mA Volts Volts mA mA mS
*Fault output is given only when the internal OC, SC, OT and UV protections schemes of either upper or lower arm device operate to protect it.
3
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75RSD120 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 75 Amperes/1200 Volts
Thermal Characteristics
Characteristic Junction to Case Thermal Resistance Inverter Part Symbol Rth(j-c)Q Rth(j-c)F Rth(j-c)Q Rth(j-c)F Junction to Case Thermal Resistance Brake Part Rth(j-c)Q Rth(j-c)F Rth(j-c)Q Rth(j-c)F Contact Thermal Resistance Rth(c-f) Condition Each IGBT Each FWDi Each IGBT* Each FWDi* Each IGBT Each FWDi Each IGBT* Each FWDi* Case to Fin Per Module, Thermal Grease Applied
*TC measured point is just under the chips. **If you use this value, Rth(f-a) should be mesured just under the chips.
Min. -- -- -- -- -- -- -- -- --
Typ. -- -- -- -- -- -- -- -- --
Max. 0.30 0.47 0.17** 0.27** 0.43 1.00 0.30** 0.64** 0.027
Units C/Watt C/Watt C/Watt C/Watt C/Watt C/Watt C/Watt C/Watt C/Watt
Recommended Conditions for Use
Characteristic Supply Voltage Control Supply Voltage*** Symbol VCC VD VCIN(on) VCIN(off) fPWM tDEAD Condition Applied across P-N Terminals Applied between VUP1-VUPC, VN1-VNC, VVP1-VVPC, VWP1-VWPC Input ON Voltage Input OFF Voltage PWM Input Frequency Minimum Dead Time Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN, VN, WN, Br -VNC Using Application Circuit Input Signal 0 ~ 0.8 4.0 ~ VD 0 ~ 20 3.0 Volts Volts kHz S Value 0 ~ 800 15 1.5 Units Volts Volts
***With ripple satisfying the following conditions: dv/dt 5v/s, Variation 2V peak to peak.
4
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75RSD120 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 75 Amperes/1200 Volts
Inverter Part
SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) DIODE FORWARD CHARACTERISTICS (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL)
3.0
SATURATION VOLTAGE, VCE(sat), (VOLTS)
102
VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC
101
DIODE CURRENT, -IC, (AMPERES)
2.5 2.0 1.5 1.0 0.5 0 0
SWITCHING TIMES, ton, toff, (s)
toff
101
100
ton
VD = 15V Tj = 25oC Tj = 125oC
100
20 40 60 80 100 0 0.5 1.0 1.5 2.0 2.5
COLLECTOR CURRENT, IC, (AMPERES) DIODE FORWARD VOLTAGE, VEC, (VOLTS)
VCC = 600V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD
10-1 100
101
COLLECTOR CURRENT, IC, (AMPERES)
102
SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL)
REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL)
SWITCHING LOSS CHARACTERISTICS (TYPICAL)
101
REVERSE RECOVERY TIME, trr, (S)
100
VCC = 600V VD = 15V Tj = 25oC Tj = 125oC
INDUCTIVE LOAD
Irr
102
REVERSE RECOVERY CURRENT, Irr, (AMPERES) SWITCHING LOSS, ESW, (m)J/PULSE)
101
SWITCHING TIMES, tc(on), tc(off), (s)
Esw(off)
Esw(on)
100
tc(off)
10-1
trr
101
100
Esw(on)
Esw(off)
tc(on)
tc(off)
VCC = 600V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD
VCC = 600V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD
10-1 100
101
COLLECTOR CURRENT, IC, (AMPERES)
102
10-2 100
101
COLLECTOR CURRENT, -IC, (AMPERES)
100 102
10-1 100
101
COLLECTOR CURRENT, IC, (AMPERES)
102
TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi - INVERTER PART)
TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE)
CIRCUIT CURRENT VS. CARRIER FREQUENCY
101
100
Tj = 25oC N-SIDE
CIRCUIT CURRENT, ID, (mA)
100
80
60
10-1
40
P-SIDE
10-2
STANDARD VALUE Rth(j-c)Q = 0.38oC/W (IGBT) Rth(j-c)F = 0.70oC/W (FWDi) SINGLE PULSE
20
10-3 10-3
0 10-2 10-1
TIME, (s)
100
101
0
5
10
15
20
25
CARRIER FREQUENCY, fC, (kHz)
5
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75RSD120 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 75 Amperes/1200 Volts
Brake Part
COLLECTOR-EMITTER SATURATION VOLTAGE (TYPICAL) COLLECTOR-EMITTER SATURATION VOLTAGE (TYPICAL) OUTPUT CHARACTERISTICS (TYPICAL)
3.0
SATURATION VOLTAGE, VCE(sat), (VOLTS) SATURATION VOLTAGE, VCE(sat), (VOLTS)
3.0
COLLECTOR CURRENT, IC, (AMPERES)
30 25 20 15 10 5 0 0 12 13 14 15 16 17 18 0 0.5 1.0 1.5 2.0 2.5 3.0
SUPPLY VOLTAGE, VD, (VOLTS) COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)
2.5 2.0 1.5 1.0 0.5 0 0 5 10 15 20 25 30
COLLECTOR CURRENT, IC, (AMPERES)
2.5 2.0 1.5 1.0 0.5 0
IC = 15A Tj = 25oC Tj = 125oC
Tj = 25oC VCIN = 0V VD = 17V
15 13
VD = 15V Tj = 25oC Tj = 125oC
TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi BRAKE PART)
TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE)
101
100
10-1
10-2
STANDARD VALUE Rth(j-c)Q = 0.43oC/W (IGBT) Rth(j-c)F = 1.0oC/W (FWDi) SINGLE PULSE
10-3 10-3
10-2
10-1
TIME, (s)
100
101
6


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