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DVTR2800D Series HIGH RELIABILITY HYBRID DC-DC CONVERTERS DESCRIPTION The DVTR series of high reliability DC-DC converters is operable over the full military (-55 C to +125 C) temperature range with no power derating. Unique to the DVTR series is a magnetic feedback circuit that is radiation immune. Operating at a nominal fixed frequency of 500 kHz, these regulated, isolated units utilize well controlled undervoltage lockout circuitry to eliminate slow start-up problems. These converters are designed and manufactured in a facility qualified to ISO9001 and certified to MILPRF-38534 and MIL-STD-883. This product may incorporate one or more of the following U.S. patents: 5,784,266 5,790,389 5,963,438 5,999,433 6,005,780 6,084,792 6,118,673 FEATURES * * * * * * * * * * * * * * * * * * * High Reliability Very Low Output Noise Wide Input Voltage Range: 15 to 50 Volts per MIL-STD-704 Up to 40 Watts Output Power Radiation Immune Magnetic Feedback Circuit NO Use of Optoisolators Undervoltage Lockout Indefinite Short Circuit Protection Current Limit Protection Industry Standard Pinout High Input Transient Voltage: 80 Volts for 1 sec per MIL-STD-704A Radiation Hardened Version Available Precision Seam Welded or Solder Seal Hermetic Package High Power Density: > 40 W/in3 Custom Versions Available Additional Environmental Screening Available Meets MIL-STD-461C and MIL-STD-461D EMC Requirements When Used With a DVMC28 EMI Filter Flanged and Non-flanged Versions Available. MIL-PRF-38534 Element Evaluated Components Figure 1 - DVTR2800D / DVTR2800DF DC-DC Converter (Not To Scale) 1X008DSF 11314 4th Avenue West, Suite 206 Everett, WA 98204 http://www.vpt-inc.com Sales Information: Phone: (425) 353-3010 Fax: (425) 353-4030 E-mail: vptsales@vpt-inc.com 1 DVTR2800D Series SPECIFICATIONS (TCASE = -55C to +125C, VIN = +28V 5%, Full Load5, Unless Otherwise Specified) ABSOLUTE MAXIMUM RATINGS Input Voltage (Continuous) Input Voltage (Transient, 1 second) Output Power1 Power Dissipation (Full Load, TCASE = +125C) Parameter 50 VDC 80 Volts 40 Watts 13 Watts Junction Temperature Rise to Case Storage Temperature Lead Solder Temperature (10 seconds) Weight (Maximum) (Un-Flanged / Flanged) DVTR2805D Min Typ Max Min DVTR2812D Typ +15C -65C to +150C 270C (49 / 52) Grams Units Max Conditions STATIC INPUT 4 Voltage Current Ripple Current Inhibit Pin Input UVLO Turn On UVLO Turn Off OUTPUT 5 Voltage 4 4 4 Continuous Transient, 1 sec Inhibited No Load Full Load , 20Hz to 10MHz 5 15 0 9.0 12.0 11.0 28 11.0 5.0 5.0 5.0 5.0 450 413 50 80 6 90 50 1.5 13.0 14.8 14.5 5.05 5.075 5.20 5.30 30 21 4.2 60 20 200 50 200 650 16 16 500 550 600 - 15 0 9.0 12.0 11.0 11.88 11.82 11.80 11.64 0 0 0 78 400 500 100 - 28 11.0 12.0 12.0 12.0 12.0 450 413 50 80 6 90 50 1.5 13.0 14.8 14.5 12.12 12.18 12.20 12.36 40 28 2.33 50 20 200 50 200 650 14 14 500 550 600 - V V mA mA mAp-p V V V V V V V V W W A mVp-p mV mV mV mV mV % W W F kHz kHz M kHrs Inhibit Pin Open Circuit Voltage +VOUT +VOUT -VOUT -VOUT Power 3,6 TCASE = 25C TCASE = -55C to +125C TCASE = 25C TCASE = -55C to +125C Either Output Either Output Full Load , 20Hz to 10MHz VIN = 16V to 40V VIN = 16V to 40V No Load to Full Load No Load to Full Load 5 5,7 5 4.95 4.925 4.80 4.70 0 0 0 73 400 500 100 - Total VOUT VOUT VOUT +VOUT -VOUT +VOUT -VOUT -VOUT Current 3,6 Ripple Voltage Line Regulation Load Regulation Cross Regulation EFFICIENCY +Load 70%, -Load 30% +Load 30%, -Load 70% Full Load Overload 5 4 LOAD FAULT POWER DISSIPATION CAPACITIVE LOAD 4 Short Circuit Either Output VH - VL = 5V, DC = 20-80% 500 VDC, TCASE = 25C AIF @ TC = 55C SWITCHING FREQUENCY SYNC FREQUENCY RANGE ISOLATION MTBF (MIL-HDBK-217F) See notes next page. 1X008DSF 2 DVTR2800D Series SPECIFICATIONS (TCASE = -55C to +125C, VIN = +28V 5%, Full Load5, Unless Otherwise Specified) ABSOLUTE MAXIMUM RATINGS Input Voltage (Continuous) Input Voltage (Transient, 1 second) Output Power1 Power Dissipation (Full Load, TCASE = +125C) 50 VDC 80 Volts 40 Watts 13 Watts Junction Temperature Rise to Case Storage Temperature Lead Solder Temperature (10 seconds) Weight (Maximum) (Un-Flanged / Flanged) DVTR2805D Min Typ Max Min DVTR2812D Typ Max +15C -65C to +150C 270C (49 / 52) Grams Parameter Conditions Units DYNAMIC Load Step Output Transient Load Step Recovery Line Step Recovery Turn On Delay Turn On Overshoot 2 4 VOUT VOUT VOUT Half Load to Full Load VIN = 16V to 40V VIN = 0V to 28V - 300 300 - 400 350 600 500 20 25 - 500 300 - 450 400 900 500 20 50 mVPK Sec mVPK Sec mSec mVPK Line Step Output Transient 2, 4 Notes: 1. 2. 3. 4. 5. 6. 7. Dependant on output voltage. Time for output voltage to settle within 1% of its nominal value. Derate linearly to 0 at 135C. Verified by qualification testing. Half load at +VOUT and half load at -VOUT. Up to 70% of the total power or current can be drawn from any one of the two outputs. 5% Load to Full Load at -55C. 1X008DSF 3 DVTR2800D Series SPECIFICATIONS (TCASE = -55C to +125C, VIN = +28V 5%, Full Load5, Unless Otherwise Specified) ABSOLUTE MAXIMUM RATINGS Input Voltage (Continuous) Input Voltage (Transient, 1 second) Output Power1 Power Dissipation (Full Load, TCASE = +125C) Parameter 50 VDC 80 Volts 40 Watts 13 Watts Junction Temperature Rise to Case Storage Temperature Lead Solder Temperature (10 seconds) Weight (Maximum) (Un-Flanged / Flanged) DVTR2815D Min Typ Max Units +15C -65C to +150C 270C (49 / 52) Grams Conditions STATIC INPUT 4 Voltage Current Ripple Current Inhibit Pin Input UVLO Turn On UVLO Turn Off OUTPUT 5 Voltage 4 4 4 Continuous Transient, 1 sec Inhibited No Load Full Load , 20Hz to 10MHz 5 15 0 9.0 12.0 11.0 28 11.0 15.0 15.0 15.0 15.0 450 413 50 80 6 90 50 1.5 13.0 14.8 14.5 15.15 15.30 15.30 15.45 40 28 1.87 50 20 200 50 200 650 14 14 500 550 600 - V V mA mA mAp-p V V V V V V V V W W A mVp-p mV mV mV mV mV % W W F kHz kHz M kHrs Inhibit Pin Open Circuit Voltage +VOUT +VOUT -VOUT -VOUT Power 3,6 TCASE = 25C TCASE = -55C to +125C TCASE = 25C TCASE = -55C to +125C Either Output Either Output Full Load , 20Hz to 10MHz VIN = 16V to 40V VIN = 16V to 40V No Load to Full Load No Load to Full Load 5 5,7 5 14.85 14.70 14.70 14.55 79 400 500 100 - Total VOUT VOUT VOUT +VOUT -VOUT +VOUT -VOUT -VOUT Current 3,6 Ripple Voltage Line Regulation Load Regulation Cross Regulation EFFICIENCY +Load 70%, -Load 30% +Load 30%, -Load 70% Full Load Overload 5 4 LOAD FAULT POWER DISSIPATION CAPACITIVE LOAD 4 Short Circuit Either Output VH - VL = 5V, DC = 20-80% 500 VDC, TCASE = 25C AIF @ TC = 55C SWITCHING FREQUENCY SYNC FREQUENCY RANGE ISOLATION MTBF (MIL-HDBK-217F) See notes next page. 1X008DSF 4 DVTR2800D Series SPECIFICATIONS (TCASE = -55C to +125C, VIN = +28V 5%, Full Load5, Unless Otherwise Specified) ABSOLUTE MAXIMUM RATINGS Input Voltage (Continuous) Input Voltage (Transient, 1 second) Output Power1 Power Dissipation (Full Load, TCASE = +125C) 50 VDC 80 Volts 40 Watts 13 Watts Junction Temperature Rise to Case Storage Temperature Lead Solder Temperature (10 seconds) Weight (Maximum) (Un-Flanged / Flanged) DVTR2815D Min Typ Max +15C -65C to +150C 270C (49 / 52) Grams Parameter Conditions Units DYNAMIC Load Step Output Transient Load Step Recovery Line Step Recovery Turn On Delay Turn On Overshoot 2 4 VOUT VOUT VOUT Half Load to Full Load VIN = 16V to 40V VIN = 0V to 28V - 500 300 - 500 300 900 500 20 50 mVPK Sec mVPK Sec mSec mVPK Line Step Output Transient 2, 4 Notes: 1. 2. 3. 4. 5. 6. 7. Dependant on output voltage. Time for output voltage to settle within 1% of its nominal value. Derate linearly to 0 at 135C. Verified by qualification testing. Half load at +VOUT and half load at -VOUT. Up to 70% of the total power or current can be drawn from any one of the two outputs. 5% Load to Full Load at -55C. 1X008DSF 5 DVTR2800D Series BLOCK DIAGRAM D2 PIN 3 +V OUT C3 Rs3 T1 PIN 1 28V IN L1 C1 IN COM PIN 10 Q1 OUT COM D1 C2 PIN 5 -V OUT Rs2 PIN 4 UNDER VOLTAGE SHUTDOWN MAGNETIC FEEDBACK Rs1 VOLTAGE AND CURRENT AMPLIFIERS PRIMARY HOUSEKEEPING SUPPLY INH PIN 2 SYNC PIN 9 PWM CONTROL SECONDARY HOUSEKEEPING SUPPLY Figure 2 CONNECTION DIAGRAM 1 28V IN 9 28 Vdc SYNC INH OUT COM 2 +V OUT 3 LOAD 4 LOAD + - 10 IN COM -V OUT 5 Figure 3 1X008DSF 6 DVTR2800D Series INHIBIT DRIVE CONNECTION DIAGRAMS 28V IN 1 10K INH 2 BIAS 28V IN 1 10K OPTOISOLATOR INH 2 BIAS OPTIONAL CAPACITOR IN COM 10 12V OPTIONAL CAPACITOR IN COM 10 12V Figure 4 - Internal Inhibit Circuit and Recommended Drive (Shown with optional capacitor for turn-on delay) Figure 5 - Isolated Inhibit Drive (Shown with optional capacitor for turn-on delay) EMI FILTER HOOKUP DIAGRAM DVMC28 EMI FILTER 1 28V IN 28V OUT 9 28 Vdc 2 1 DVTR2800D DC-DC CONVERTER 3 28V IN +V OUT LOAD SYNC 4 OUT COM 2 INH LOAD + - 5 IN COM OUT COM 3 4 10 IN COM CASE -V OUT 7,8 5 Figure 6 - Converter with EMI Filter 1X008DSF 7 DVTR2800D Series EFFICIENCY PERFORMANCE CURVES (TCASE = 25C, Full Load, Unless Otherwise Specified) VIN = 16V VIN = 28V VIN = 40V 85 80 80 75 Efficiency (%) Efficiency (%) 70 65 60 75 70 65 55 50 0 5 10 15 20 25 30 Output Pow er (W) 60 0 10 20 Output Pow er (W) 30 40 Figure 7 - DVTR2805D Efficiency (%) vs. Output Power (W) Figure 8 - DVTR2812D Efficiency (%) vs. Output Power (W) 85 80 Efficiency (%) 75 70 65 60 0 10 20 Output Pow er (W) 30 40 Figure 9 - DVTR2815D Efficiency (%) vs. Output Power (W) 1X008DSF 8 DVTR2800D Series EMI PERFORMANCE CURVES (TCASE = 25C, VIN = +28V 5%, Full Load, Unless Otherwise Specified) Figure 10 - DVTR2800D without EMI Filter Figure 11 - DVTR2800D with EMI Filter 1X008DSF 9 DVTR2800D Series PACKAGE SPECIFICATIONS (NON-FLANGED, SOLDER SEAL) TOP VIEW SIDE VIEW PIN 1 2 3 4 5 6 7 8 9 10 FUNCTION 28V IN INHIBIT +V OUT OUT COM -V OUT CASE CASE CASE SYNC IN COM BOTTOM VIEW Figure 12 - Non-Flanged, Solder Seal Tin Plated Package and Pinout (Not Used for /HB or Higher Screened Products) (Dimensional Limits are 0.005" Unless Otherwise Stated) 1X008DSF 10 DVTR2800D Series PACKAGE SPECIFICATIONS (NON-FLANGED, SEAM SEAL) TOP VIEW SIDE VIEW PIN 1 2 3 4 5 6 7 8 9 10 FUNCTION 28V IN INHIBIT +V OUT OUT COM -V OUT CASE CASE CASE SYNC IN COM BOTTOM VIEW Figure 13 - Non-Flanged, Seam Seal Package and Pinout (Dimensional Limits are 0.005" Unless Otherwise Stated) 1X008DSF 11 DVTR2800D Series PACKAGE SPECIFICATIONS (FLANGED, SOLDER SEAL) TOP VIEW SIDE VIEW PIN 1 2 3 4 5 6 7 8 9 10 BOTTOM VIEW FUNCTION 28V IN INHIBIT +V OUT OUT COM -V OUT CASE CASE CASE SYNC IN COM Figure 14 - Flanged, Solder Seal Tin Plated Package and Pinout (Not Used for /HB or Higher Screened Products) (Dimensional Limits are 0.005" Unless Otherwise Stated) 1X008DSF 12 DVTR2800D Series PACKAGE SPECIFICATIONS (FLANGED, SEAM SEAL) TOP VIEW SIDE VIEW PIN 1 2 3 4 5 6 7 8 9 10 BOTTOM VIEW FUNCTION 28V IN INHIBIT +V OUT OUT COM -V OUT CASE CASE CASE SYNC IN COM Figure 15 - Flanged, Seam Seal Package and Pinout (Dimensional Limits are 0.005" Unless Otherwise Stated) 1X008DSF 13 DVTR2800D Series PACKAGE PIN DESCRIPTION Pin 1 2 3 4 5 6 7 8 9 10 Function 28V IN INHIBIT +V OUT OUT COM -V OUT CASE CASE CASE SYNC IN COM Description Positive Input Voltage Connection Logic Low = Disabled Output. Connecting the inhibit pin to input common causes converter shutdown. Logic High = Enabled Output. Unconnected or open collector TTL. Positive Output Voltage Connection Output Common Connection Negative Output Voltage Connection Case Connection Case Connection Case Connection Synchronization Signal Input Common Connection 1X008DSF 14 DVTR2800D Series ENVIRONMENTAL SCREENING (100% Tested Per MIL-STD-883 as referenced to MIL-PRF-38534) Screening NonDestructive Bond Pull Internal Visual Temperature Cycling Constant Acceleration PIND Pre Burn-In Electrical MIL-STD-883 Standard (No Suffix) Extended /ES * * HB /HB * * * * Class H /H * * * * Class K /K * * * * * * * Method 2023 Method 2017, 2032 Internal Procedure Method 1010, Condition C Method 1010, -55C to 125C Method 2001, 3000g, Y1 Direction Method 2001, 500g, Y1 Direction Method 2020, Condition A2 100% at 25C Method 1015, 320 hours at +125C Method 1015, 160 hours at +125C 96 hours at +125C 24 hours at +125C MIL-PRF-38534, Group A1 100% at 25C Method 1014, Fine Leak, Condition A Method 1014, Gross Leak, Condition C -3 Dip (1 x 10 ) Method 20123 Method 2009 * * * * Burn-In * * * * * Final Electrical * * * * * * Hermeticity * * * * * * * Radiography External Visual * * * * * * Notes: 1. 2. 3. 100% R&R testing at -55C, +25C, and +125C with all test data included in product shipment. PIND test Certificate of Compliance included in product shipment. Radiographic test Certificate of Compliance and film(s) included in product shipment. 1X008DSF 15 DVTR2800D Series ORDERING INFORMATION DVTR 1 28 2 05 3 D 4 F 5 R 6 /HB 7 - XXX 8 (1) Product Series DVTR (2) Nominal Input Voltage 28 28 Volts (3) Output Voltage 05 12 15 5 Volts 12 Volts 15 Volts (4) Number of Outputs D Dual (5) Package Option None F Non-Flanged Flanged (6) Rad-Hard Option2 None R Standard 100 kRad (7) Screening Code1,3 None /ES /HB /H /K Standard Extended HB Class H Class K (8) Additional Screening Code Contact Sales Notes: 1. 2. 3. Contact the VPT Inc. Sales Department for availability of Class H (/H) or Class K (/K) qualified products. VPT Inc. is not currently qualified to a DSCC certified radiation hardness assurance program. VPT Inc. reserves the right to ship higher screened or SMD products to meet lower screened orders at our sole discretion unless specifically forbidden by customer contract. Please contact your sales representative or the VPT Inc. Sales Department for more information concerning additional environmental screening and testing, different input voltage, output voltage, power requirement, source inspection, and/or special element evaluation for space or other higher quality applications. 1X008DSF 16 DVTR2800D Series SMD (STANDARD MICROCIRCUIT DRAWING) NUMBERS Standard Microcircuit Drawing (SMD) *T.B.D. *T.B.D. *T.B.D. DVTR2800D Series Similar Part Number DVTR2805D/H DVTR2805DF/H DVTR2812D/H DVTR2812DF/H DVTR2815D/H DVTR2815DF/H Do not use the DVTR2800D Series similar part number for SMD product acquisition. It is listed for reference only. For exact specifications for the SMD product, refer to the SMD drawing. SMD's can be downloaded from the DSCC website at http://www.dscc.dla.mil/programs/smcr/. The SMD number listed above is for MIL-PRF-38534 Class H screening, standard gold plated lead finish, and no RHA (Radiation Hardness Assurance) level. Please reference the SMD for other screening levels, lead finishes, and radiation levels. CONTACT INFORMATION To request a quotation or place an order please contact your sales representative or the VPT Inc. Sales Department at: Phone: Fax: E-mail: (425) 353-3010 (425) 353-4030 vptsales@vpt-inc.com All information contained in this datasheet is believed to be accurate, however, no responsibility is assumed for possible errors or omissions. The products or specifications contained herein are subject to change without notice. 1X008DSF 17 |
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