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Data Sheet
LOPACTM Family
PFC Mini, PFC Micro, PFC MicroS Power Factor Corrected, AC-DC Switchers
Family Features
* * * * * * * * * * Near unity power factor EN61000-3-2 harmonic current compliance Low profile package Output power to 1,500W Up to 6 user specifiable outputs Universal AC input Power density up to 11W/in3 Integral cooling fans New "Autosense" feature Safety agency approvals: UL, CUL, TUV, VDE, CE Marked
PFC Mini
12.20" x 6.00" x 1.75" 309,9 x 152,4 x 44,5 mm Up to 1,500W 1 to 6 Outputs
Overview
The PFC MicroS, PFC Micro and PFC Mini are members of the new low profile, high-density LOPAC series of power factor corrected AC-DC power supplies. Available as a one, two or three slot package, respectively, each LOPAC slot can be configured with standard Vicor DC-DC converter modules enabling up to six user specifiable isolated outputs in a package only 1.75'' (44.5mm) high with a power density of 11W/in3. For maximum versatility and flexibility, the LOPAC can be configured with Vicor 1st Generation VI-26x (full brick), VI-J6x (half brick) or 2nd Generation V375 Series full, half and quarter brick modules. These modules cover the entire range of outputs from 1 to 100Vdc and 25 to 600 Watts. We will factory configure the optimum solution based on your exact requirements. All units comply with FCC Class A and certain configurations meet FCC & EN55022 Class B for conducted EMI. Harmonic current limits per EN61000-3-2 and Surge Immunity per IEC61000-4-5 Level 3, in addition to a wide variety of safety agency approvals, further enhance the LOPAC flexibility.
PFC Micro
10.40" x 5.06" x 1.86" 264,1 x 128,5 x 47,3 mm Up to 800W 1 to 6 Outputs
PFC MicroS
7.95" x 5.06" x 1.86" 201,9 x 128,5 x 47,3 mm Up to 600W 1 to 3 Outputs
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Westcor Division 408-522-5280
LOPAC Family
Rev. 1.2
Page 1 of 8
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DC Output Selections
The versatility of the LOPAC series is due, in large part, to the wide array of Vicor modules available to be configured into the different package formats. Slots can be populated with 1st or 2nd Generation modules in full, half or quarter brick sizes. Vicor's full VI-26x, VI-J6x and V375 standard product matrices are available to choose from. In addition, the full range of non-standard voltages and powers from 1 to 100Vdc and 10 to 600W is also available for inclusion. The table below is just a sampling of some of the most popular standard outputs that can be configured into LOPAC slots.
Output Voltage
2Vdc 3.3Vdc 5Vdc 12Vdc 15Vdc 24Vdc 28Vdc 48Vdc 2nd Gen 160 264 400 600 600 600 600 600
Available Power (W) per Package Size
Maxi
1st Gen 80 132 200 200 200 200 200 200 60 99 150 150 150 150 150 150 2nd Gen 100 150 200 300 300 300 300 300
Mini
1st Gen 40 66 100 100 100 100 100 100 30 50 75 75 75 75 75 75
Micro
2nd Gen 50 75 100 150 150 150 150 150
LOPAC Slot Configurations
The DC-DC converter modules are used to populate each LOPAC converter slot. Each slot can be configured in different ways depending on module sizes and power limitations. The following table summarizes the available slot configurations for each of the three LOPAC packages.
Maximum Output Power
Model Type
PFC Mini PFC Micro PFC MicroS
# Slots
3 2 1
Total @ 230Vac @ 115Vac
1,500W 800W 600W 800W 500W 500W
per Slot
500W 600W 600W
Modules per Slot
1 Maxi or 2 Minis 1 Maxi or 2 Minis or 3 Micros 1 Maxi or 2 Minis or 3 Micros
Autosense Feature*
This is a new feature implemented in all converter slots in the LOPAC family. If remote sense connections are not needed or are inadvertently not made, no local sense connections are necessary. Simply connect the output(s) to the load and the
*Applies
converter(s) will automatically operate in the local sense mode. If remote sense connections are made, the unit will operate in remote sense mode.
to converter slots utilizing Maxi or Mini size converters.
Part Numbering
PM
Product Prefix PM PFC Mini PC PFC Micro PS PFC MicroS
X1
Number of Output Voltages
-
X2
Number of 1st Gen module(s)
X3
XXX
Factory Assigned
Number of 2nd Gen module(s)
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Westcor Division 408-522-5280
LOPAC Family
Rev. 1.2
Page 2 of 8
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Performance Specifications
The following are typical performance specifications at room ambient temperature, nominal line voltage (115/230Vac) and 75% load on all outputs, unless specified otherwise. For detail
INPUT CHARACTERISTICS Parameter PFC Mini AC Input Voltage Frequency DC Input 100-380 Line Regulation Inrush Current @ 115Vac 30 @ 230Vac 60 Ride Through Time @ load 1,200 Conducted EMI/RFI FCC Class A EN55022 Class A Power Factor Harmonic Current Limits Surge Immunity Dielectric Withstand Primary to Chassis GND Primary to Secondary Secondary to Chassis GND OUTPUT CHARACTERISTICS Parameter PFC Mini Setpoint Accuracy Load Regulation Temperature Regulation Long Term Drift Output Ripple & Noise 10Vout >10Vout Voltage Trim Range 1st Gen Slots 2nd Gen Slots Remote Sense Compensation OVP Set Point Current Limit ENVIRONMENTAL CHARACTERISTICS Parameter PFC Mini Storage Temperature Operating Temperature Full Rated Power 50% Rated Power Safety Approvals
specifications, consult the Design Guide for the LOPAC configuration of interest. This is available from any sales office (see Back Cover) or our web site (vicorpower.com).
PFC Micro 85-264 47-500 100-300 0.4 5 10 >20
PFC MicroS
Units Vac Hz Vdc % A rms A rms ms W
Notes
From low line to high line
500 FCC Class A EN55022 Class A (consult factory) >0.98 EN61000-3-2/A14 IEC61000-4-5 2,121 4,242 750
PFC Mini with 1st Gen units meets FCC & EN Class B >75% load Class A Level 3 Performance Criteria B Vdc Vdc Vdc
PFC Micro 0.5 0.05 0.2 0.005 0.02 100 1.0 50-110 10-110 0.5 125 115
PFC MicroS
Units % % % %/C %/khr mV % Vout % Vout % Vout Vdc % Vout % Imax
Notes of Vnom 10% to full load No load to full load -20 to +65C
20 MHz bandwidth 20 MHz bandwidth 10% on 10-15 Vout Preload may be required Autosense (See page 2) Not available on 1st Gen Minis Auto recovery
PFC Micro -40 to +85 -20 to +45 -20 to +65 UL, CUL, TUV, VDE, CE Marked
PFC MicroS
Units C C C
Notes
MECHANICAL CHARACTERISTICS Parameter PFC Mini Weight 5.5 2,5 Overall Dimensions 12.20 x 6.00 x 1.75 309,9 x 152,4 x 44,5
PFC Micro 5.2 2,4 10.40 x 5.06 x 1.86 264,1 x 128,5 x 47,3
PFC MicroS 3.1 1,4 7.95 x 5.06 x 1.86 201,9 x 128,5 x 47,3
Units lbs kg in mm
Notes
LxWxH
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Westcor Division 408-522-5280
LOPAC Family
Rev. 1.2
Page 3 of 8
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PFC MINI
12.560.02 [319,020,51] 12.22 [310,39] 12.03 [305,56] 0.340.02 [8,640,51] 3
3
1.750.02 [44,450,51]
1 1 6 FLOW AIR
J3 INTERFACE CONNECTOR S3 1
Mechanical Drawing, PFC Mini
PIN J3-1 J3-2 J3-3 J3-4 J3-5 J3-6 J3-7 J3-8 J3-9 6.00 [152,40]
115-230 VAC 10A 47 TO 500 Hz 300VDC --INPUTS:
LABEL NO: 94-00047 REV A
REF ED1 ED2 ED3 SGND Vcc ACOK GSD N/C N/C
5 DESCRIPTION 9 ENABLE/DISABLE S1 ENABLE/DISABLE S2 ENABLE/DISABLE S3 SIGNAL GROUND +5V@300mA AC POWER OK GENERAL SHUTDOWN N/C N/C
S2
1
NOTE: SET SCREW MAX TORQUE = 4.4 IN-LBS
2
NOTE:
DO NOT OPERATE WITHOUT EARTH GND
S1
1
L1 L2/N
MATING CONNECTOR: HOUSING: AMP P/N: 205204-4 TERMINALS: AMP P/N: 66506-9 SCREW LOCK: AMP P/N: 205980-4 CRIMP TOOL: AMP 58448-3
1 8.000 [203,20]
14 AWG WIRE 2.00 [50,80]
MBJ1 INPUT CONNECTIONS MBJ1-1 EARTH GROUND MBJ1-2 L2 / NEUTRAL MBJ1-3 L1
FOUR OUTPUT UNIT PICTURED (SEE PAGE 7 FOR DETAILED OUTPUT CONNECTION INFORMATION.)
CLAMPING SCREWS
MOUNTING HOLES; 2 PLACES USE 8-32 X 0.156 or M4 X 4MM MAX LENGTH FROM OUTSIDE OF UNIT
INPUTS: L2/N
NOTE:
L1
115-230 VAC 10A 47 TO 500 Hz 300VDC ---
DO NOT OPERATE WITHOUT EARTH GND
0.47 [11,89]
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Westcor Division 408-522-5280
2.00 [50,80] 8.000 [203,20] 1.00 [25,40] 4.000 [101,60] MOUNTING HOLES; 4 PLACES USE 8-32 X 0.156 or M4 X 4MM MAX LENGTH FROM OUTSIDE OF UNIT
NOTE: SET SCREW MAX TORQUE = 4.4 IN. LBS. LABEL NO: 94-00047 REV B
NOTES: UNLESS OTHERWISE SPECIFIED
LOPAC Family
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1
REFERENCE MB CB S(x) M(x)
DESIGNATIONS MOTHER BOARD CONTROL BOARD SLOT NUMBER MODULE NUMBER
Rev. 1.2
2
A COMPLETE SET OF MATING CONNECTORS IS AVAILABLE BY SPECIFYING WESTCOR CONNECTOR KIT P/N: 19-130047
3
WITH OPTIONAL BUS BAR
Page 4 of 8
PFC MICRO
1 1.29 32,69 4 CBJ3 (12 PIN) PIN-1 7.500 190,50 1.22 31,04
CBJ3 INTERFACE CONNECTOR
PIN
REF
DESCRIPTION
Mechanical Drawing, PFC Micro
CBJ3-1 CBJ3-2 CBJ3-3 CBJ3-4 CBJ3-5 CBJ3-6 CBJ3-7 CBJ3-8 CBJ3-9 CBJ3-10 CBJ3-11 CBJ3-12 MOUNTING HOLES; 2 PLACES USE 8-32 X 0.25 or M4 X 6MM MAX LENGTH FROM OUTSIDE OF UNIT
SGND PGR ACOK ED6 ED5 ED4 ED3 ED2 ED1 GSD PGDV Vcc
SIGNAL GROUND POWER GOOD/READ AC POWER OK ENABLE/DISABLE S2M3 ENABLE/DISABLE S2M2 ENABLE/DISABLE S2M1 ENABLE/DISABLE S1M3 ENABLE/DISABLE S1M2 ENABLE/DISABLE S1M1 GENERAL SHUTDOWN POWER GOOD/DATA VALID +5V@40mA
2 MATING CONNECTOR: HOUSING: MOLEX (50-57-9412) SOCKET CRIMP 24-30 AWG: MOLEX (16-02-0097) CRIMP TOOL: MOLEX (11-01-0209) 0.16 4,09 1.29 32,69 7.500 190,50 10.24 260,02
0.250.02 6,350,51 4 1.86 47,29
3
AIR FLOW 1 S1 5.06 128,52 3.500 88,90 1 S2
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Westcor Division 408-522-5280
MBJ1 (5 PIN) L1 N/C L2/N N/C GND MOUNTING HOLES; 2 PLACES USE 8-32 X 0.25 or M4 X 6MM MAX LENGTH FROM OUTSIDE OF UNIT 10.40 264,11 10.650.02 270,460,51 3 MOUNTING HOLES; 4 PLACES USE 8-32 X 0.12 or M4 X 3MM MAX LENGTH FROM OUTSIDE OF UNIT 0.71 18,03 SIX OUTPUT UNIT PICTURED (SEE PAGE 7 FOR DETAILED OUTPUT CONNECTION INFORMATION .) MBJ1 A/C INPUT 2 MATING CONNECTOR: HOUSING: MOLEX (39-01-4051) TERMINAL: MOLEX (39-00-0090) CRIMP TOOL: MOLEX (11-01-0199) 1.22 31,04 4 1.29 32,69 7.500 190,50
NOTES: UNLESS OTHERWISE SPECIFIED
LOPAC Family
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1
REFERENCE MB CB S(x) M(x)
DESIGNATIONS MOTHER BOARD CONTROL BOARD SLOT NUMBER MODULE NUMBER
2
A COMPLETE SET OF MATING CONNECTORS IS AVAILABLE BY SPECIFYING WESTCOR CONNECTOR KIT P/N: 19-130044
Rev. 1.2
3
WITH OPTIONAL BUS BAR
4
DIMENSIONS SHOWN ARE FROM BOTTOM SURFACE. MOUNTING PEMNUTS EXTEND .010 PAST BOTTOM SURFACE
Page 5 of 8
PFC MICROS
1 1.29 32,69 CBJ3 (12 PIN) PIN 1 5.100 129,54
CBJ3 E/D INTERFACE CONNECTOR PIN REF DESCRIPTION
CBJ3-1 CBJ3-2 CBJ3-3 CBJ3-4 CBJ3-5 CBJ3-6 CBJ3-7 CBJ3-8 CBJ3-9 CBJ3-10 CBJ3-11 CBJ3-12 1.22 31,04 3 MOUNTING HOLES; 2 PLACES USE 8-32 X 0.25 or M4 X 6MM MAX LENGTH FROM OUTSIDE OF UNIT
SGND PGR ACOK N/C N/C N/C ED3 ED2 ED1 GSD PGDV Vcc
SIGNAL GROUND POWER GOOD/READ AC POWER OK N/C N/C N/C ENABLE/DISABLE S1M3 ENABLE/DISABLE S1M2 ENABLE/DISABLE S1M1 GENERAL SHUTDOWN POWER GOOD/DATA VALID +5V@40mA
Mechanical Drawing, PFC MicroS
2
MATING CONNECTOR: HOUSING: MOLEX (50-57-9412) TERMINAL: MOLEX (16-02-0097) CRIMP TOOL: MOLEX (11-01-0209) 7.95 201,88 3 1.86 47,29 0.16 4,09
AIR FLOW 5.06 128,52 3.500 88,90 1 S1
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Westcor Division 408-522-5280
0.71 18,03 MBJ1 (5 PIN) 1.29 32,69 2 L1 N/C N/C MATING CONNECTOR: L2/N HOUSING: MOLEX (39-01-4051) TERMINAL: MOLEX (39-00-0090) GND CRIMP TOOL: MOLEX (11-01-0199) MBJ1 A/C INPUT 5.100 129,54 MOUNTING HOLES 4 PLACES USE 8-32 X 0.12 or M4 X 3MM LENGTH FROM OUTSIDE OF UNIT TRIPLE OUTPUT UNIT PICTURED (SEE PAGE 7 FOR DETAILED OUTPUT CONNECTION INFORMATION). MOUNTING HOLES; 2 PLACES USE 8-32 X 0.25 or M4 X 6MM MAX LENGTH FROM OUTSIDE OF UNIT 1.22 31,04 3 1.29 32,82 5.100 129,54
NOTES: UNLESS OTHERWISE SPECIFIED
LOPAC Family
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1
REFERENCE MB CB S(x) M(x)
DESIGNATIONS MOTHER BOARD CONTROL BOARD SLOT NUMBER MODULE NUMBER
Rev. 1.2
2
A COMPLETE SET OF MATING CONNECTORS IS AVAILABLE BY SPECIFYING WESTCOR CONNECTOR KIT P/N: 19-130044
3
DIMENSIONS SHOWN ARE FROM BOTTOM SURFACE. MOUNTING PEMNUTS EXTEND .010 PAST BOTTOM SURFACE.
Page 6 of 8
Output Connections for the PFC Mini, PFC Micro and PFC MicroS
A. SINGLE OUTPUT SLOT (1 Maxi) PFC Mini, PFC Micro and PFC MicroS
-V OUT
10-32 OUTPUT STUDS
SxJ2 REMOTE SENSE/TRIM PIN CONNECTOR 3 2 1 - REMOTE SENSE + REMOTE SENSE TRIM
+V OUT
MATING CONNECTOR: HOUSING: MOLEX (50-57-9403) TERMINAL FEM CRIMP 24-30 AWG: MOLEX (16-02-0103) USE CRIMP TOOL: MOLEX (11-01-0208)
B. DUAL OUTPUT SLOT FOR THE PFC MICRO 18 Pin Housing (2 Minis)*
SxJ1 (18 PIN OUTPUT, REMOTE SENSE AND TRIM PIN CONNECTOR)
9 18 8 17 7 16 6 15 5 14 4 13 3 12 2 11 1 10
DUAL OUTPUT SLOT FOR THE PFC MINI 18 Pin Housing
SxJ1 (18 PIN OUTPUT, REMOTE SENSE AND TRIM PIN CONNECTOR)
PIN 1 2 3 4 5 6 7 8 9
DESCRIPTION + V OUT M2 - V OUT M2 - V OUT M2 + SENSE M2 - SENSE M2 TRIM M1 + V OUT M1 + V OUT M1 - V OUT M1
PIN 10 11 12 13 14 15 16 17 18
DESCRIPTION + V OUT M2 + V OUT M2 - V OUT M2 + SENSE M1 TRIM M2 - SENSE M1 + V OUT M1 - V OUT M1 - V OUT M1
9 18 8 17 7 16 6 15 5 14 4 13 3 12 2 11 1 10
PIN 1 2 3 4 5 6 7 8 9
DESCRIPTION + V OUT M1 - V OUT M1 - V OUT M1 + SENSE M1 - SENSE M1 TRIM M2 + V OUT M2 + V OUT M2 - V OUT M2
PIN 10 11 12 13 14 15 16 17 18
DESCRIPTION + V OUT M1 + V OUT M1 - V OUT M1 + SENSE M2 TRIM M1 - SENSE M2 + V OUT M2 - V OUT M2 - V OUT M2
*PFC MicroS dual output slot configuration uses the type A stud connection for both outputs. 3-pin connector designators are S1J1 and S1J2.
MATING CONNECTOR: 18 PIN HOUSING: MOLEX (39-01-2180) TERMINAL FEM CRIMP 18-24 AWG: MOLEX (39-00-0039) USE CRIMP TOOL: MOLEX (11-01-0197)
C. TRIPLE OUTPUT SLOT (3 Micros) PFC Micro and PFC MicroS
SxJ1 (16 PIN OUTPUT, REMOTE SENSE AND TRIM PIN CONNECTOR)
8 16 7 15 6 14 5 13 4 12 3 11 2 10 19
PIN 1 2 3 4 5 6 7 8
DESCRIPTION +V OUT M3 -V OUT M3 TRIM M3 +V OUT M2 -V OUT M2 TRIM M2 +V OUT M1 -V OUT M1
PIN 9 10 11 12 13 14 15 16
DESCRIPTION +V OUT M3 -V OUT M3 N/C +V OUT M2 -V OUT M2 TRIM M1 +V OUT M1 -V OUT M1
MATING CONNECTOR: 16 PIN HOUSING: MOLEX (39-01-2160) TERMINAL FEM CRIMP 18-24 AWG: MOLEX (39-00-0039) USE CRIMP TOOL: MOLEX (11-01-0197)
The following accessories are available for the LOPAC units:
Connector Kits
A complete set of mating hardware for all combinations of input & output connections PFC Mini PFC Micro & PFC MicroS 19-130047 19-130044
Current Share Boards
Used for current sharing between identical LOPAC Models for increased output power or redundancy LOPACs with 1st Gen Modules LOPACs with 2nd Gen Modules CSB01 CSB02
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Westcor Division 408-522-5280
LOPAC Family
Rev. 1.2
Page 7 of 8
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Vicor's comprehensive line of power solutions includes modular, high density DC-DC converters and accessory components, configurable power supplies, and custom power systems.
Information furnished is believed to be accurate and reliable. However, no responsibility is assumed for its use. No license is granted by implication or otherwise under any patent or patent rights. Products are not designed to be used in applications, such as life support systems, wherein a failure or malfunction could result in injury or death. All sales are subject to our standard Terms and Conditions of Sale, which are available upon request.
Specifications are subject to change without notice.
The latest data is available on the Vicor web site at vicorpower.com.
Westcor, a division of Vicor, designs and builds fan cooled, configurable power supplies incorporating Vicor's high density DC-DC converters and accessory components. Westcor's product line includes: * * * * * * PFC Mini PFC Micro PFC MicroS Autoranging MegaPAC Mini MegaPAC PFC MegaPAC * * * * * PFC MegaPAC (High Power) PFC MegaPAC-EL (Low Noise) 3 Phase/4kW MegaPAC 3 Phase/4kW MegaPAC-EL (Low Noise) ConverterPACs
See Design Guides for detailed information about all Westcor products. They can be downloaded in PDF format from the website.
Vicor Corporation 25 Frontage Road, Andover, MA, 01810 978-470-2900, Fax: 978-475-6715 Westcor Division of Vicor 560 Oakmead Parkway, Sunnyvale, CA 94085 800-735-6200, 408-522-5280, Fax: 408-774-5555 vicorpower.com
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Westcor Division 408-522-5280
LOPAC Family
P/N 24691
Rev. 1.2 4/02/10M
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