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COMPACT HIGH POWER RELAY 1 POLE--30 A (FOR AUTOMOTIVE APPLICATIONS) FBR56 SERIES l Highpowercontactcapacity (carryingcurrent:40A/10minutes,30A/1hour) l Highheatresistanceandextendedoperatingvoltage l RoHS compliant n FEATURES RoHScompliantsincedatecode:0627 Pleaseseepage8formoreinformation n ORDERING INFORMATION [Example] (a) (b) (c) (d) (e) FBR56 N D12 - W1 ** (a) (b) (c) (d) (e) FBR56:FBR56Seriesrelayfor12Vbattery(contactgap0.4mm) N D06 D09 D12 :Plasticsealedtype :6VDC :9VDC :12VDC SeriesName Enclosure NominalVoltage ContactMaterial CustomDesignation W1:Silver-tinoxideindium Y:Silver-tinoxide Tobeassignedcustomspecification 1 FBR56 SERIES n SPECIFICATIONS Contact Coil TimeValue Life Other Item Arrangement Material VoltageDrop(resistance) Ratings MaximumCarryingCurrent MaximumInrushCurrent MaximumSwitchingCurrent MinimumSwitchingLoad*1 OperatingTemperature StorageTemperature Operate(atnominalvoltage) Release(atnominalvoltage) Mechanical Electrical VibrationResistance ShockMisoperation Resistance Endurance Weight 1formC Silver-tinoxideindium(-W1type),silvertinoxide(-Ytype) Maximum100mV(at1A,12VDC) 14VDC30A(lockedmotorload) 1 4VDCinrush27A,break4A(motorfreeload) 40A/10minutes,30A/1hour (25C,100%ratedcoilvoltage) 70A(reference) 40A,16VDC(reference) 6VDC,1A -40Cto+85C(nofrost)(refertotheCHARACTERISTICDATA) -40Cto+100C(nofrost) Maximum10ms Maximum5ms 0x106operationsminimum 1 1 00x103operationsminimum(lockedmotorload) 1x106operationsminimum(motorfreeload) 10to55Hz(doubleamplitudeof1.5mm) 100m/s2 1,000m/s2 Approximately9.4g Specifications *1Valueswhenswitchingaresistiveloadatnormalroomtemperatureandhumidity,andinacleanenvironment. Theminimumswitchingloadvarieswiththeswitchingfrequencyandoperatingenvironment. n COIL DATA CHART W1 contact MODEL Y contact Nominal voltage 6VDC 9VDC 12VDC Coil resistance (10%) (at 20C) 42 95 170 Must operate voltage 3.6VDC(at20C) 4.5VDC(at85C) 5.4VDC(at20C) 6.8VDC(at85C) 7.3VDC(at20C) 9.2VDC(at85C) Release voltage 0.5VDC(at20C) 0.6VDC(at85C) 0.7VDC(at20C) 0.8VDC(at85C) 1.0VDC(at20C) 1.2VDC(at85C) FBR56ND06-W1FBR56ND06-Y FBR56ND09-W1FBR56ND09-Y FBR56ND12-W1FBR56ND12-Y 2 FBR56 SERIES n PRINCIPAL APPLICATIONS Application For12V battery PowerWindows AutomaticDoorLock IntermittentWipers Tilt-LockWheel Sunroof Others Normal load current 20to30A(switchingatmotorlocking) 18to30A/4to5door(switchingatmotorlocking) INRUSH15to30A BREAK2to8A(motorfree) INRUSH15A BREAK2.5A(motorfree) 20to30A(switchingatmotorlocking) Caraudiosystem,etc. Life x 10 3 100 100 300 100 100 -- Recommended model (Example) FBR56Nn-Y FBR56Nn-Y FBR56N n-W1 FBR56N n-Y FBR56Nn-Y FBR56Nn-Y 1. MAXIMUM BREAK CAPACITY 50 n CHARACTERISTIC DATA 2. LIFE 30 Contact switching current (A) Number of operations (x104) 20 15 12 10 5 20 14 VDC 10 5 3 Locked motor load 1 10 15 20 25 30 40 50 Voltage between contacts (VDC) 8 10 12 15 20 30 40 Locked motor current (A) 50 3 FBR56 SERIES 3. LIFE TEST (EXAMPLE) * Test item 14 V DC-20 A Motor lock 200,000 operations minimum (FBR56 -W1 type) * Test circuit RL-1 N.O. N.C. N.O. N.C. RL-2 M * Shift of pick-up and drop-out voltage 100 80 60 40 DROP-OUT PICK-UP Ratio of pick-up and drop-out values to rated coil voltage 20 0 Initial 1 10 100 (measured at 6 V-1 A) * Current wave form (RL-1) 20 A 0A (RL-2) 20 A 0A 0.3 sec 10 sec 0.3 sec 20 sec * Shift of contact resistance 1000 Contact resistance 100 10 Initial 1 10 No. of operations (x104) 100 Ratio of pick-up and drop-out values to rated coil voltage * Test item 14 V DC-30 A Motor lock 100,000 operations minimum (FBR56 -W1 type) * Test circuit RL-1 N.O. N.C. N.O. N.C. RL-2 M * Shift of pick-up and drop-out voltage 100 80 60 40 DROP-OUT PICK-UP 20 0 Initial 1 10 100 (measured at 6 V-1 A) * Current wave form (RL-1) 30 A 0A (RL-2) 0A 0.3 sec 10 sec 0.3 sec 20 sec * Shift of contact resistance 1000 Contact resistance 100 10 Initial 1 10 No. of operations (x104) 100 (Continued) 4 FBR56 SERIES (Continued) * Test item 14V DC- 27A INRUSH 4A break Motor free 400,000 operations minimum (FBR56 -W1 type) * Test circuit N.O. N.C. M 100 * Shift of pick-up and drop-out voltage 80 60 40 20 0 PICK-UP DROP-OUT Ratio of pick-up and drop-out values to rated coil voltage Initial 1 10 100 (measured at 6 V-1 A) * Current wave form 27 A 4A 0A * Shift of contact resistance 1000 Contact resistance 100 16 A 10 Initial 1 10 No. of operations (x104) 100 4. COIL TEMPERATURE RISE 200 5. OPERATING COIL VOLTAGE RANGE (EXAMPLE) Within 5 minutes Continuous at carrying at carrying current current of 20 A of 20 A 133 130 Within 3 minutes at carrying current of 20 A Coiltemperaturerise(C) 160 120 A 20 A 10 0A Ratio of operating voltage to rated coil voltage (%) 120 110 100 90 80 80 40 70 60 Operating voltage 0 0.5 50 1.0 1.5 2.0 2.5 Coilpower(W) 10 20 30 40 50 60 70 80 85 Operating temperature (C) 5 FBR56 SERIES 6. VIBRATION RESISTANCE CHARACTERISTICS Z Dual amplitude 5 10 Automotive electronics standard 1 0.5 0.1 FBR56 X Y 0.01 4.4 G Acceleration (G) 1 Range where chattering occurs N.O.contact coil not energized on X-direction 10 50 100 Frequency (Hz) 200 600 1000 2000 7. SHOCK RESISTANCE CHARACTERISTICS Y2 Z2 FBR56 Y1 Z1 100 80 Shock level (G) 60 40 20 0 X1 X2 Y1 Y2 Z1 Z2 X1 X2 : N.C. contact (coil de-energized) : N.O. contact (coil energized) Shock direction 6 FBR56 SERIES n REFERENCE DATA Distribution of operate and release voltage Distribution of operate and release time 100 80 FBR56 FBR56 n = 100 n = 100 Operate 80 Operate Release 60 Release Distribution (%) 100 80 Distribution (%) Distribution of contact resistance FBR56 n = 100 Distribution (%) 60 40 20 0 60 40 20 0 40 20 0 0 10 20 30 40 50 60 70 80 Nominal voltage multiplying factor (%) 012 3456 Time (ms) 7 8 0 10 20 30 40 50 60 70 80 Contact resistance (m) n DIMENSIONS Dimensions PC board mounting hole layout (BOTTOM VIEW) 3.9 7.62 Terminal No.1, 2 Schematics (BOTTOM VIEW) 0.5 t x1.2 W Terminal No.3, 4 0.3 t x1.0 W Terminal No.5, 6 0.3 tx 1.2 W COM. 6 4 5 3 1 N.O. 2 N.C. Unit : mm 2-O 1.4 14.4+0.3 20.0+0.3 16.2+0.3 3.5 7.62 (3.4) 5.08 7.62 (3.9) Tube carrier 22.9 Max. 562 Max. 25.2 Max. 35 pcs/tube 5.08 F&T 9415A 2-O 1.5 7.62 56D12-W1 2-O1.3 7 FBR56 SERIES RoHS Compliance and Lead Free Relay Information 1. General Information Relaysproducedafterthespecificdatecodethatisindicatedoneachdatasheetarelead-free now.Mostofoursignalandpowerrelaysarelead-free.PleaserefertoLead-FreeStatusInfo. (http://www.fujitsu.com/us/downloads/MICRO/fcai/relays/lead-free-letter.pdf) l LeadfreesolderpastecurrentlyusedinrelaysisSn-3.0Ag-0.5Cu. l AllsignalandmostpowerrelaysalsocomplywithRoHS.Pleaserefertoindividualdata sheets.RelaysthatareRoHScompliantdonotcontainthe5hazardousmaterialsthat arerestrictedbyRoHSdirective(lead,mercury,chromiumIV,PBB,PBDE). l Ithasbeenverifiedthatusinglead-freerelaysinleadedassemblyprocesswillnotcauseany problems(compatible). l "LF"ismarkedoneachouterandinnercarton.(Nomarkingonindividualrelays). l Toavoidleadedrelays(forlead-freesample,etc.)pleaseconsultwithareasalesoffice. l Wewillshipleadedrelaysaslongastheleadedrelayinventoryexists. Note:CadmiumwasexemptedfromRoHSonOctober21,2005.(AmendmenttoDirective2002/95/EC) l 2. RecommendedLeadFreeSolderProfile l RecommendedsolderpasteSn-3.0Ag-0.5Cu. ReflowSoldercondition FlowSoldercondition: Pre-heating: Soldering: maximum120C dipwithin5sec.at 260Csolerbath SolderbySolderingIron: SolderingIron Temperature: maximum360C Duration: maximum3sec. Wehighlyrecommendthatyouconfirmyouractualsolderconditions 3. Moisture Sensitivity l MoistureSensitivityLevelstandardisnotapplicabletoelectromechanicalrealys. DippedSnAgCusolderisknownaslowrisktinwhisker.Noconsiderablelengthwhiskerwasfoundbyourin housetest. 4. Tin Whisker l 8 FBR56 SERIES FujitsuComponentsInternationalHeadquarterOffices Japan FujitsuComponentLimited Gotanda-ChuoBuilding 3-5,Higashigotanda2-chome,Shinagawa-ku Tokyo1418630,Japan Tel:(81-3)5449-7010 Fax:(81-3)5449-2626 Email:promothq@fcl.fujitsu.com Web:www.fcl.fujitsu.com North and South America FujitsuComponentsAmerica,Inc. 250E.CaribbeanDrive Sunnyvale,CA94089U.S.A. Tel:(1-408)745-4900 Fax:(1-408)745-4970 Email:components@us.fujitsu.com Web:http://www.fujitsu.com/us/services/edevices/components/ Europe FujitsuComponentsEuropeB.V. Diamantlaan25 2132WVHoofddorp Netherlands Tel:(31-23)5560910 Fax:(31-23)5560950 Email:info@fceu.fujitsu.com Web:emea.fujitsu.com/components/ AsiaPacific FujitsuComponentsAsiaLtd. 102EPasirPanjangRoad #01-01CitilinkWarehouseComplex Singapore118529 Tel:(65)6375-8560 Fax:(65)6273-3021 Email:fcal@fcal.fujitsu.com Web:http://www.fujitsu.com/sg/services/micro/components/ (c)2008FujitsuComponentsAmerica,Inc.Allrightsreserved.Alltrademarksorregisteredtrademarksarethepropertyoftheirrespective owners. FujitsuComponentsAmericaoritsaffiliatesdonotwarrantthatthecontentofdatasheetiserrorfree.Inacontinuingefforttoimproveour productsFujitsuComponentsAmerica,Inc.oritsaffiliatesreservetherighttochangespecifications/datasheetswithoutpriornotice. Rev.January3,2008. 9 |
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