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Emergency Stop Devices
Cable (Rope) Pull Switches
Lifeline 4 Specifications
Standards Approvals Safety Contact Designation/Utilization Cat. A600/AC-15 (Ue) (Ie) N600/DC-13 (Ue) (Ie) Thermal Current (lth) Minimum Current Safety Contact Gap Rtd. Insulation Voltage Rtd. Impulse withstand Voltage Pollution Degree Max. Actuation Frequency Case Material Eye Nut Material Emergency Stop & Indicator Material Protection Conduit Entry Operating Temperature Operation Force Max Cable Span Between Switches Fixing Mounting Mechanical Life Weight Colour EN60947-5-5, ISO13850, ISOTR 12100, IEC 60947-5-1, EN 418 CE marked for all applicable directive, cULus and BG 2 N.C. or 3 N.C. or 4 N.C. direct opening action 600V 500V 240V 120V 1.2A 1.4A 3A 6A 600V 500V 250V 125V 0.4A 0.55A 1.1A 2.2A 10A 5V 5mA >2 x 2mm (0.078in) (Ui) 500V (Uimp) 2500V 3 1 Cycle per sec Heavy duty die cast alloy Stainless Steel Acetal IP66 3 x M20, 3 x 1/2in NPT, quickdisconnect style -25C to 80C (-13F to 176F) <125N (300mm deflection; 28.1lb deflection) 75m (246ft) standard model 75m to 125m extended length model 4 x M5 Any position 1,000,000 630g (1.38lb) Yellow body, Red E-Stop button, Blue reset button
Description
The Lifeline 4 cable/push button operated system can be installed along or around awkward machinery such as conveyors and provide a constant emergency stop access. The Lifeline 4 is the only device of its kind to incorporate the following features in one unit making it the most versatile cable switch on the market. 1. The positive mode mechanism ensures that the contacts are immediately latched open on actuation and can only be reset by the intentional action of turning the blue reset knob. The design also protects against nuisance tripping and the effects of thermal expansion. 2. A mushroom head emergency stop button is included on the unit to provide E-Stop access even at the extreme ends of the span. 3. The cable status indicator makes the system easy to set up and maintain for spans up to 125 meters. 4. Four sets of contacts are provided: 2 N.C. + 2 N.O., 3 N.C. + 1 N.O., or 4 N.C. contacts. 5. Sealed to IP 66 with rugged construction using die cast alloy and stainless steel to withstand harsh conditions.
Features
* Switches up to 125 meter span * Universal mounting and operation * Lid mounted emergency stop button, designed to conform to EN418 * Switch lockout on cable pulled and cable slack * Cable status indicator on switch lid Lid mounted E-Stop button
A mushroom head emergency stop button is included on the unit to provide total E-Stop access even at the extreme ends of the span.
Important: It is recommended that the LRTS (Lifeline Rope Tensioning System) should be used with the Lifeline 4 cable rope switch.
Cable status indicator on lid
The cable status indicator makes the system easy to setup and maintain for spans up to 125 meters.
6-8
Emergency Stop Devices
Cable (Rope) Pull Switches
Lifeline 4 Product Selection
Catalogue Number Cable Span Up to 75m Safety Contacts 2 N.C. 3 N.C. 4 N.C. 2 N.C. 3 N.C. 4 N.C. Auxiliary Contacts 2 N.O. 1 N.O. -- 2 N.O. 1 N.O. -- 1/2in NPT Conduit 440E-L13133 440E-L13043 440E-L13135 440E-L13155 440E-L13152 440E-L13149 M20 Conduit 440E-L13137 440E-L13042 440E-L13139 440E-L13153 440E-L13150 440E-L13147 Quick Disconnect 440E-L13140 440E-L13141 440E-L13142 440E-L13163 440E-L13164 440E-L13165 889M-F12X9AE-2
75 to 125m
Recommended Standard Cable Connector/Cordset (2m (6.5ft) (see page 15-13).
Accessories
Description P. Bolt complete M8 x 1.25 Thread Size 58mm (2.28in) Threaded Length 12mm (0.47in) Dia. Eye 95mm (3.74in) Overall Length Tensioner spring 19mm (0.75in) Diameter 210mm (8.27in) Overall Length 50N Force Catalogue Number
440E-A17003
440E-A13078
Replacement cover
440E-A13054
Replacement cover no E-Stop
440E-A17115
Inside corner pulley
440A-A17101
Outside corner pulley
440A-A17102
Mounting Bracket
440E-A17130
6-9
Emergency Stop Devices
Cable (Rope) Pull Switches
Lifeline 4 Accessories
Description Indicator, M20 Conduit Pilot Light--Amber Lens T-3 1/4 Insert Use T-3 1/4 Bulb (Sold Separately) Indicator, 1/2in NPT Conduit Pilot Light--Amber Lens T-3 1/4 Insert Use T-3 1/4 Bulb (Sold Separately) Indicator, M20 Conduit Pilot Light--Amber Lens Bayonet Style Insert Use LED Bulb (Sold Separately) Indicator, 1/2in NPT Conduit Pilot Light--Amber Lens Bayonet Style Insert Use LED Bulb (Sold Separately) Indicator, M20 Conduit Pilot Light--Red Lens T-3 1/4 Insert Use T-3 1/4 Bulb (Sold Separately) Indicator, 1/2in NPT Conduit Pilot Light--Red Lens T-3 1/4 Insert Use T-3 1/4 Bulb (Sold Separately) Indicator, M20 Conduit Pilot Light--Red Lens Bayonet Style Insert Use LED Bulb (Sold Separately) Indicator, 1/2in NPT Conduit Pilot Light-- Red Lens Bayonet Style Insert Use LED Bulb (Sold Separately) Bulb, 24V for Conduit Pilot Light 2.8W T-3 1/4 Bulb, Miniature Screw Base Bulb, 110V for Conduit Pilot Light 2.6W T-3 1/4 Bulb, Miniature Screw Base Bulb, 240V for Conduit Pilot Light 2.75W T-3 1/4 Bulb, Miniature Screw Base Red LED Bulb, 24V AC/DC for Conduit Pilot Light Bayonet Style Insert Amber LED Bulb, 24V AC/DC for Conduit Pilot Light Bayonet Style Insert Red LED Bulb, 120V AC for Conduit Pilot Light Bayonet Style Insert Amber LED Bulb, 120 AC for Conduit Pilot Light Bayonet Style Insert Catalogue Number 440A-A19001 440A-A19005
440A-A17124
440A-A17122 440A-A19002 440A-A19007
440A-A17125
440A-A17123
440A-A09056
440A-A09055
440A-A09054
800E-N157R
800E-N157A
800E-N169R
800E-N169A
6-10
Emergency Stop Devices
Cable (Rope) Pull Switches
Lifeline 4 Approximate Dimensions--mm (inches)
Dimensions are not intended to be used for installation purposes. Standard Model
85 (3.35) 51 (2.01)
37 (1.46) 81 (3.19) min. to 94.5 (3.72) max. 115 (4.53) 10.5 (0.41)
4 Mounting Holes Clearance for M5 Screws
7.0 (0.28) 101 (3.98)
Extended Length Models (75 to 125m cable span)
48 (1.89) 62 (2.44)
25.5 (1.0)
Emergency Stop Button Reset Button 51 (2.0) 85 (3.35) 4 Mounting Holes Clearance for M5 Screws 101 (3.98) 7.0 (0.28)
85 (3.35)
51 (2.01)
37 (1.46) 81 (3.19) min. to 94.5 (3.72) max. 115 (4.53) 10.5 (0.41)
25.5 (1.0)
48 (1.89) 62 (2.44)
6-11
Emergency Stop Devices
Cable (Rope) Pull Switches
Lifeline 4 Typical Wiring Diagrams
4 N.C. Connector Pinout 1 3 4 6 7 8 9 10 12 Terminal 11 12 21 22 31 32 41 42 Contact N.C. N.C. N.C. N.C. 3 N.C. + 1 N.O. Terminal 11 12 21 22 31 32 43 44 Ground Contact N.C. N.C. N.C. N.O. 2 N.C. + 2 N.O. Terminal 11 12 21 22 33 34 43 44 Contact N.C. N.C. N.O. N.O.
8 7 6 5 12
9 11
1 10 2 3 4
Contact Action
Contact Open Contact Closed
4 N.C. style 3 N.C. + 1 N.O. style 2 N.C. + 2 N.O. style
0mm 3 11/12 21/22 31/32 41/42
6
9
10.5 13.5
0mm 11/12 21/22 31/32 43/44
3
6
9
10.5 13.5
0mm 11/12 21/22 33/34 43/44
3
6
9
10.5 13.5
Cable Slack Cable Tension Cable Pulled Lockout Range Lockout
Cable Slack Cable Tension Cable Pulled Lockout Range Lockout
Cable Slack Lockout
Cable Tension Range
Cable Pulled Lockout
6-12
Emergency Stop Devices
Cable (Rope) Pull Switches
Lifeline 4 Application Detail--mm (inches) Mounting Specifications
Lifeline 4 Cable Grips Steel Cable Tensioner P. Bolts E-Stop Button
Tension 300 (11.81) Indicator 2-3m (6.5-9ft) 75m (246ft) Reset Knob
Mounting Specifications with Spring Tensioner
Lifeline 4 Cable Grips Steel Cable Tensioner P. Bolts Lifeline Tensioner Spring
Tension 300 (11.81) Indicator 2-3m (6.5-9ft) 10m (32ft) Wall
Mounting Specifications for Extended Length Models
Lifeline 4 Cable Grips Steel Cable Tensioner Tensioner P. Bolts E-Stop Button
Tension 300 (11.81) Indicator 2-3m (6.5-9ft) 75-125m (246-410ft) Reset Knob
6-13

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