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MQME-270-P Passive Filter HigH Reliability eMi FilteR -400V to +400V Continuous Input 2A Output Current 1.6 @ 125C Max. DC Resistance to >80dB @ 500kHz Differential Attenuation ad pu bl va ic n at ce io d n Full PoweR oPeRation: -55C +125C The MilQor(R) series of high-reliability EMI filters brings SynQor's field proven technology and manufacturing expertise to the Military/Aerospace industry. SynQor's innovative QorSealTM packaging approach ensures survivability in the most hostile environments. Compatible with the industry standard format, these filters have high differential-mode and common-mode attenuation, low DC resistance, and a stabilizing bulk capacitor resistor. They follow conservative component derating guidelines and they are designed and manufactured to comply with a wide range of military standards Design Process MQ ER FILT W EMI 2A 320 70V 2 M 7 E-2 0-P B -Y-H MQMEseriesfiltersare: * DesignedforreliabilityperNAVSO-P3641-Aguidelines * Designedwithcomponentsderatedper: --MIL-HDBK-1547A --NAVSOP-3641A DesigneD & ManufactureD in the usa featuring QorsealTM hi-rel asseMbly Features Qualification Process MQMEseriesfiltersarequalifiedto: * MIL-STD-810F --consistentwithRTCA/D0-160E * SynQor'sFirstArticleQualification --consistentwithMIL-STD-883F * SynQor'sLong-TermStorageSurvivabilityQualification * SynQor'son-goinglifetest * 2Aoutputcurrent * VerylowDCresistance * >80dBdifferential-modeattenuationat500kHz * >60dBcommon-modeattenuationat500kHz * Stabilizingbulkcapacitoranddampingresistorincluded * AllcapacitorsareX7Rmulti-layerceramic * DesignedtomeetallMIL-STD461EMIandmostRTCA/ D0-160ESection22lightningrequirements In-Line Manufacturing Process Specification Compliance * AS9100andISO9001:2000certifiedfacility * Fullcomponenttraceability * Temperaturecycling * Constantacceleration * 24,96,160hourburn-in * Threeleveltemperaturescreening Phone 1-888-567-9596 MQMEseriesfilters(withMQFLconverters)aredesignedtomeet: * MIL-HDBK-704-8(AthroughF) * RTCA/DO-160ESection16 * MIL-STD-1275B * DEF-STAN61-5(part6)/5 * MIL-STD-461(C,D,E) * RTCA/DO-160ESection22 Doc.# 005-2ME027P Rev. 2 03/16/09 Product # MQME-270-P www.synqor.com Page 1 MQME-270-P Current: 2A Technical Specification BLOCKDIAGRAM ad pu bl va ic n at ce io d n POSITIVE INPUT POSITIVE OUTPUT PINS 1, 2, 3 RDAMPING PINS 10, 11, 12 PINS 4, 5, 6 CBULK PINS 7, 8, 9 INPUT RETURN OUTPUT RETURN TYPICALCONNECTIONDIAGRAM Product # MQME-270-P Phone 1-888-567-9596 www.synqor.com Doc.# 005-2ME027P Rev. 2 03/16/09 Page 2 MQME-270-P Current: 2A Technical Specification MQME-270-P Electrical Characteristics Parameter ABSOLUTE MAXIMUM RATINGS Input Voltage Continuous Min. Typ. Max. Units Notes & Conditions Vin=270V DC 5%, Iout= 2A unless otherwise specified ad pu bl va ic n at ce io d n See Note 1 -800 800 V Transient (1 s) -1000 -500 1000 500 3 V Isolation Voltage (I/O to case, I to O) Continuous Transient (1 s) V -1000 -55 1000 125 135 V Output Current A Operating Case Temperature Storage Case Temperature Lead Temperature (20 s) Input Voltage C -65 C C 300 ELECTRICAL CHARACTERISTICS Continuous -400 400 V See Note 1 for negative limits " 1, 2, 3 Transient (1 s, RS* = 0 ) Transient (100 ms, RS* = 0 ) Output Voltage (continuous) -500 500 V V V -1000 1000 See Note 1 Output Current (continuous) Vout = Vin - (Iin x Rdc) 2 1.2 1, 2, 3 1, 2, 3 1 3 A DC Resistance RDC TCASE = 25C TCASE = 125C TCASE = 25C 1.6 4.8 Power Dissipation (2A output current) TCASE = 125C W W 6.4 1, 2, 3 Total Differential-Mode Capacitance Total Common-Mode Capacitance Bulk Capacitor Damping Capacitor 1 F Measured across input or output pins Measured between any pin to case 0.44 0.8 20 F F Noise Attenuation See Figure 1 INPUT VOLTAGE SPIKE SUPPRESSION Output Voltage Deviation due to a Spike 2 Input Voltage Spike (Centered on Vin) 200V, 10s, Rs 0.5 | Q | 250C -50 150 V MIL-STD-461C (CS06) 600V, 10s, Rs = 50 -50 150 V MIL-STD-461C (CS06) ISOLATION CHARACTERISTICS Isolation Voltage (any pin to case) Continuous -500 100 500 V 1 Transient ( 100 s) -800 800 V Isolation Resistance (any pin to case) M 1 Product # MQME-270-P Phone 1-888-567-9596 www.synqor.com Doc.# 005-2ME027P Rev. 2 03/16/09 Page 3 Subgroup3 Group A MQME-270-P Current: 2A Technical Specification MQME-270-P Electrical Characteristics (Continued) Parameter RELIABILITY CHARACTERISTICS Calculated MTBF (MIL-STD-217F2) GB @ Tcase = 70C AIF @ Tcase = 70C Min. Typ. Max. Units Notes & Conditions Vin=270V DC 5%, Iout= 2A unless otherwise specified ad pu bl va ic n at ce io d n TBD TBD Demonstrated MTBF TBD 79 106 Hrs. 106 Hrs. 106 Hrs. g WEIGHT CHARACTERISTICS Device Weight Electrical Characteristics Notes 1. While the filter will survive these input voltage limits, the filter's output voltage will be outside the limits for an MQFL converter input voltage range. 2. Verified by qualification testing and analysis. 3. Only the ES and HB grade products are tested at three temperatures. The B and C grade products are tested at one temperature. Please refer to the Construction and Environmental Stress Screening Options table for details. * Rs = Source Impedance Product # MQME-270-P Phone 1-888-567-9596 www.synqor.com Doc.# 005-2ME027P Rev. 2 03/16/09 Subgroup3 Group A Page 4 MQME-270-P Current: 2A Technical Specification 20 0 -20 100 Output Impedance Magnitude (ohms) ad pu bl va ic n at ce io d n Attenuation (dB) -40 -60 -80 1 -100 -120 -140 -160 -180 0.1 Common Mode Differential Mode 0.1 1 0.01 0.01 10 100 1000 10000 100000 0.01 0.1 1 10 100 10 1000 Frequency (kHz) Frequency (kHz) Figure 1: Typical Common Mode and Differential Mode Attenuation provided by the filter as a function of frequency. Both input lines are connected to chassis ground through 50ohm resistors. The filter case is also connected to chassis ground. Figure 2: Typical Output Impedance (magnitude) of the filter looking back into its output pins with the input pins connected to a source with zero source impedance. Figure 3: MIL-STD-461E Method CE101 Low Frequency Conducted Emissions. Limit line (in red) is the `Submarine Applications DC Curve'. Figure 4: MIL-STD-461E Method CE102 High Frequency Conducted Emissions. Limit line (in red) is the `Basic Curve'. Figure 5: MIL-STD-461E Method RE101 Low Frequency Radiated Emissions. Limit line (in red) is the `Standard Curve' from MIL-STD461C Method RE01, which is more strict than all RE101 limits. Phone 1-888-567-9596 Figure 6: MIL-STD-461E Method RE102 High Frequency Radiated Emissions. Limit line (in red) is the `Submarine External to Pressure Hull Curve'. Doc.# 005-2ME027P Rev. 2 03/16/09 Product # MQME-270-P www.synqor.com Page 5 MQME-270-P Current: 2A Technical Specification The MQME-270-P is a multi-stage differential-mode and commonmode passive EMI filter designed to interface a power source with one or more SynQor DC/DC converters (or other loads that create EMI).Eachstageofthisfilteriswelldampedtoavoidresonances and oscillations, and only X7R multi-layer ceramic capacitors are used. Figure 1 shows the typical differential and common-mode attenuation provided by this filter when the source impedance is 50 to chassis ground on each input line. BASICOPERATIONANDFEATURES ad pu bl va ic n at ce io d n Product # MQME-270-P Phone 1-888-567-9596 www.synqor.com Doc.# 005-2ME027P Rev. 2 03/16/09 When used with SynQor's DC/DC converters, the MQME-270-P EMIfilterisdesignedtopassalloftherelevantMIL-STD-461C/D/E requirements to their most stringent limits. The MIL-STD-461 Compliance Matrix Table on Page 7 lists these requirements and describesthesetupusedtopassthem.Figures3-6showresults from selected conductive and radiated emissions tests. The filter is also designed to pass the waveform types and applications specified in RTCA/DO-160E Section 22 (Lightning The MQME-270-P EMI filter includes a large bulk capacitor (also Induced Transient Susceptibility) to Level 4 (some waveforms/ X7R)withaseriesdampingresistortocorrectfortheunstabilizing applications require the MQME-270-T filter and/or external effect of a converter's negative input resistance. A white paper transientsuppressioncircuitry).TheSection22ComplianceMatrix discussing this negative input resistance and the need for corrective Table on Page 9 lists these waveforms and applications and damping can be found on the SynQor website (see Input System describes the setup used to pass them. Instability application note). Figure 2 shows the magnitude of the filter's output impedance when the filter input is connected to a stiff A typical application would place the MQME filter close to the input of the DC/DC converter, with the cases of the filter and the voltage source. converterconnectedtogetherthroughagroundplane.Bothcases The input voltage surge and spike compliance matrix shown on are electrically conductive, so connection to the cases can be made Page 8 displays the worst case requirements listed in various with the fasteners used to secure the device. 270V Military (Vehicle and Aircraft) and Civil Aircraft standards. The MQME-270-P EMIfilter is designed to handle all of the short Do not connect the outputs of multiple MQME-270-P filters in durationvoltagespikerequirementsofthesestandards(withcertain parallel. Connecting filters in this manner may result in slightly assumptionsregardingDEF-STAN61-5).Someofthelongduration unequal currents to flow in the positive and return paths of each voltage surge requirements remain within the 50V maximum filter. These unequal currents may cause the internal commontransient rating of a SynQor MQFL-270 DC/DC converter. The mode chokes to saturate and thus cause degraded common-mode othersrequirethetransientsuppressioncircuitryofanMQME-270-T rejection performance. EMI filter to protect the converter from an over-voltage condition. If MQFL-270E or MQFL-270VE converters are used, voltage surges ashighas80Vcanbetoleratedwithouttheneedforthistransient suppression circuitry. Page 6 MQME-270-P Current: 2A Technical Specification MIL-STD-461COMPLIANCEMATRIX ThistableshowstheMIL-STD-461requirements/limitsthathavebeenmet*byastand-alonesetupcomprisedof: -MilQor-270-PFilter -MQFL-28-05SDC/DCConverter -120WResistiveLoad -MetalChassisPlane ad pu bl va ic n at ce io d n *Susceptibilityrequirements/limitsaredeemedtohavebeenmetaslongastransientdeviationsintheconverter'soutputvoltage remainwithin10%ofitsinitialvalue. Met with metal screen shield covering the filter, converter, and resistive load. Product # MQME-270-P Phone 1-888-567-9596 www.synqor.com Doc.# 005-2ME027P Rev. 2 03/16/09 Page 7 MQME-270-P Current: 2A Technical Specification RTCA/DO-160ESECTION22COMPLIANCEMATRIX (LIGHTNINGINDUCEDTRANSIENTSUSCEPTIBILITY) ThefollowingtableshowstheRTCA/DO-160Section22requirementsthathavebeenmet*byastand-alonesetupcomprisedof: -MilQor-270-P(or-T)Filter -ResistiveLoad ad pu bl va ic n at ce io d n -MQFL-28-05SDC/DCConverter -MetalChassisPlane -UnshieldedPowerCableBundle Product # MQME-270-P Phone 1-888-567-9596 www.synqor.com Doc.# 005-2ME027P Rev. 2 03/16/09 *Requirementisdeemedtohavebeenmetaslongastransientdeviationsintheconverter'soutputvoltageremainwithin10%ofits initial value. ForthesewaveformsatLevel3andabove,anexternaltransientsuppressorofsufficientenergyratingmustplacedacrossthefilter's inputpinstokeepthedifferentialtransientinputvoltagebelow+200V/-50V.Negativepolaritywaveformsmaycausepowerflowtothe converter to be interrupted long enough to cause a graceful shutdown and restart of the converter. Also, the reverse voltage protection featureofthe-Tfilterisrequiredtoprotecttheconverter(butnotthefilter)fromnegativepolaritywaveform. ** For this waveform at a Level 4 and above, external transient suppressors of sufficient energy rating must be added between the filter's input power pins and its case to keep the common-mode transient input voltage below +800V. Page 8 MQME-270-P Current: 2A Technical Specification VOLTAGESURGEANDSPIKECOMPLIANCEMATRIX ThesetablesshowtheVoltageSurgeandSpikerequirements/limitsthathavebeenmet*byastand-alonesetupcomprisedof: -MilQor-270-P(or-T)Filter -MQFL-28-05SDC/DCConverter -120WResistiveLoad -MetalChassisPlane ad pu bl va ic n at ce io d n *Surge/spikerequirements/limitsaredeemedtohavebeenmetaslongastransientdeviationsintheconverter'soutputvoltage remainwithin10%ofitsinitialvalue. FortheDEFSTAN61-5specification: 1)Negativesurgesrequirereversevoltageprotectioncircuitrytoprotecttheconverter(butnotthefilter)fromanegativeinput. ThiscircuitryisincludedintheMilQor-28-TandMilQor-28-HTfiltersbutnottheMilQor-270-Pfilter. 2)Thenegativesurgesmaycausetheconvertertoshutdownunlessadditionalholdupcapacitanceisincluded. 3)Maximumspikevoltagesareassumedtolast<1s. Phone 1-888-567-9596 www.synqor.com Doc.# 005-2ME027P Rev. 2 03/16/09 Product # MQME-270-P Page 9 MQME-270-P Current: 2A Technical Specification CONSTRUCTION AND ENVIRONMENTAL STRESS SCREENING OPTIONS ES-Grade (-55 C to +125 C) (Element Evaluation) Yes HB-Grade (-55 C to +125 C) (Element Evaluation) Yes ad pu bl va ic n at ce io d n Internal Visual Screening Consistent with MIL-STD-883F C-Grade (-40 C to +100 C) Yes No No * Temperature Cycle Constant Acceleration Method 1010 Condition B (-55 C to +125 C) 500g Condition C (-65 C to +150 C) Condition A (5000g) Method 2001 (Y1 Direction) Burn-in Method 1015 Load Cycled * 10s period * 2s @ 100% Load * 8s @ 0% Load Method 5005 (Group A) 24 Hrs @ +125 C 96 Hrs @ +125 C 160 Hrs @ +125 C Final Electrical Test +25 C -45, +25, +100 C -55, +25, +125 C Mechanical Seal, Thermal, and Coating Process External Visual Full QorSeal Full QorSeal Full QorSeal 2009 * Yes Yes Construction Process QorSeal QorSeal QorSeal * Per IPC-A-610 (Rev. D) Class 3 MilQorconvertersandfiltersareofferedinfourvariationsofconstructiontechniqueandenvironmentalstressscreeningoptions.The threehighestgrades,C,ES,andHB,alluseSynQor'sproprietaryQorSealTMHi-RelassemblyprocessthatincludesaParylene-C coating of the circuit, a high performance thermal compound filler, and a nickel barrier gold plated aluminum case. Each successivelyhighergradehasmorestringentmechanicalandelectricaltesting,aswellasalongerburn-incycle.TheES-andHB-Grades are also constructed of components that have been procured through an element evaluation process that pre-qualifies each new batch of devices. Product # MQME-270-P Phone 1-888-567-9596 www.synqor.com Doc.# 005-2ME027P Rev. 2 03/16/09 Page 10 MQME-270-P Current: 2A Technical Specification 0.093 [2.36] ad pu bl va ic n at ce io d n 1 2 3 4 5 6 +VIN +VIN +VIN +VOUT +VOUT +VOUT MQME-270-P-Y-HB IN RTN IN RTN IN RTN EMI Filter 270V 2A 320W OUT RTN OUT RTN OUT RTN MADE IN USA S/N 0000000 D/C 3205-301 CAGE 1WX10 12 11 10 9 8 7 0.250 [6.35] 1.50 [38.10] 1.260 [32.00] 0.200 [5.08] TYP. NON-CUM. 0.040 [1.02] PIN 2.50 [63.50] 2.76 [70.10] 3.00 [76.20] 2.96 [75.2] 0.128 [3.25] 0.050 [1.27] 0.220 [5.59] 0.228 [5.79] 0.390 [9.91] Case X 0.093 [2.36] 1 2 3 4 5 6 +VIN +VIN +VIN +VOUT +VOUT +VOUT MQME-270-P-U-HB IN RTN IN RTN IN RTN EMI Filter 270V 2A 320W OUT RTN OUT RTN OUT RTN MADE IN USA S/N 0000000 D/C 3205-301 CAGE 1WX10 12 11 10 9 8 7 0.250 [6.35] 1.260 [32.00] 1.50 [38.10] 0.200 [5.08] TYP. NON-CUM. 0.040 [1.02] PIN 2.50 [63.50] 2.76 [70.10] 3.00 [76.20] 0.128 [3.25] 0.42 [10.7] 0.050 [1.27] 0.220 [5.59] 2.80 [71.1] 0.390 [9.91] Case U NOTES 1) 2) 3) 4) 5) 6) PIN DESIGNATIONS 7 8 9 10 11 12 Pins 0.040" (1.02mm) diameter Pins Material: Copper Finish: Gold over Nickel plate All dimensions in inches (mm) Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm) x.xxx +/-0.010 in. (x.xx +/-0.25mm) Weight: 2.8 oz (78.5 g) typical Workmanship: Meets or exceeds IPC-A-610C Class III Print Labeling on Top Surface per Product Label Format Drawing Pin Function 1 2 3 4 5 6 Pin Function Positive input Positive input Positive input Input return Input return Input return Output return Output return Output return Positive output Positive output Positive output Product # MQME-270-P Phone 1-888-567-9596 www.synqor.com Doc.# 005-2ME027P Rev. 2 03/16/09 Page 11 MQME-270-P Current: 2A Technical Specification 1.15 [29.21] 0.250 [6.35] TYP 1 2 3 4 5 6 +VIN +VIN +VIN 0.300 [7.62] 0.140 [3.56] 0.250 [6.35] ad pu bl va ic n at ce io d n +VOUT +VOUT +VOUT MQME-270-P-X-HB IN RTN IN RTN IN RTN EMI Filter 270V 2A 320W OUT RTN OUT RTN OUT RTN MADE IN USA S/N 0000000 D/C 3205-301 CAGE 1WX10 12 2.00 11 [50.80] 10 1.50 9 [38.10] 8 1.750 7 [44.45] 0.200 [5.08] TYP. NON-CUM. 0.040 [1.02] PIN 1.750 [44.45] 0.375 [9.52] 2.50 [63.50] 0.050 [1.27] 0.220 [5.59] 2.96 [75.2] 0.228 [5.79] 0.390 [9.91] Case Y 0.250 [6.35] Case Z (variant of Y) 0.250 [6.35] Case W (variant of Y) 0.200 [5.08] TYP. NON-CUM. 0.200 [5.08] TYP. NON-CUM. 0.040 [1.02] PIN 0.040 [1.02] PIN 0.220 [5.59] 0.050 [1.27] 0.420 [10.7] 0.36 [9.2] 0.050 [1.27] 0.220 [5.59] 0.390 [9.91] 2.80 [71.1] 0.525 [13.33] 0.525 [13.33] 2.80 [71.1] 0.390 [9.91] NOTES 1) 2) 3) 4) 5) 6) PIN DESIGNATIONS 7 8 9 10 11 12 Pins 0.040" (1.02mm) diameter Pins Material: Copper Finish: Gold over Nickel plate All dimensions in inches (mm) Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm) x.xxx +/-0.010 in. (x.xx +/-0.25mm) Weight: 2.8 oz (78.5 g) typical Workmanship: Meets or exceeds IPC-A-610C Class III Print Labeling on Top Surface per Product Label Format Drawing Phone 1-888-567-9596 www.synqor.com Pin Function 1 2 3 4 5 6 Pin Function Positive input Positive input Positive input Input return Input return Input return Output return Output return Output return Positive output Positive output Positive output Product # MQME-270-P Doc.# 005-2ME027P Rev. 2 03/16/09 Page 12 MQME-270-P Current: 2A Technical Specification MilQor FAMILY MATRIX The table below shows the array of MilQor filters available. When ordering SynQor filters, please ensure that you use the completepartnumberaccordingtothefollowingPartNumberingSystemtable.Contactthefactoryforotherrequirements. Product Continuous Family Input Designator Voltage MQME-28 40V ad pu bl va ic n at ce io d n (Amperage) Power Rating (see table below) Version Features Available (In Addition to Passive Filter Components) Transient Suppression Circuitry Soft-Start Circuitry Reverse Polarity Protection Circuitry Enable Pass-Through Circuitry Power Interrupt Hold-Up Capacitor Pre-Charger 320W (20A) P T MQME-28E 70V 320W (20A) 320W (2A) HT P R MQME-270 400V MQME-270E 530V 320W (2A) HR PART NUMBERING SYSTEM The part numbering system for SynQor's MilQor EMI filters follows the format shown in the table below. Model Name Input Voltage Range 28 28E Version P T HT Package Outline/Pin Configuration U X Y W Z Screening Grade B C ES HB MQME 270 270E P R HR Example: MQME-270-P-Y-HB APPLICATION NOTES PATENTS A variety of application notes and technical white papers can be downloaded in pdf format from the SynQor website. SynQor holds the following patents, one or more of which might apply to this product: 5,999,417 6,594,159 6,927,987 7,119,524 6,222,742 6,731,520 7,050,309 7,269,034 6,545,890 6,894,468 7,072,190 7,272,021 6,577,109 6,896,526 7,085,146 7,272,023 Contact SynQor for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 978-849-0600 888-567-9596 978-849-0602 power@synqor.com www.synqor.com 155SwansonRoad Boxborough,MA01719 USA Phone 1-888-567-9596 Warranty SynQor offers a two (2)yearlimitedwarranty.CompletewarrantyinformationislistedonourwebsiteorisavailableuponrequestfromSynQor. Information furnished by SynQor is believed to be accurate and reliable. However,noresponsibilityisassumedbySynQorforitsuse,norforany infringements of patents or other rights of third parties which may result fromitsuse.Nolicenseisgrantedbyimplicationorotherwiseunderany patent or patent rights of SynQor. Product # MQME-270-P www.synqor.com Doc.# 005-2ME027P Rev. 2 03/16/09 Page 13 |
Price & Availability of MQME-270-HR-X-B
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