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FNP600/850/1000 AC-DC Front-Ends & FNR-5-12G/FNR-5-48G Power Shelves Data Sheet
600-to-5000-Watt Front-End Power Solutions
Features * RoHS lead free solder and lead solder exempted * * * * * * * * *
products are available High density front-ends 10.5 to 16.1 W/in3 Universal input voltage range (90-264 VAC) with PFC 1U or 2U height configurations Droop current share with ORing FETs I2C interface status and control Standby voltage of 12 VDC @ 0.5 A Overtemperature, overload, and overvoltage protection Status LEDs: AC OK, DC OK, Overtemperature FNP850-12 model has airflow direction from front-to-rear or from rear-to-front (-12R model) * ON/OFF Enable switch - shuts OFF Vo1; Vaux and fan are operational.
(600, 850, or 1000 Watts)
I2C Management Software: All FNP front-ends can be controlled via Power-One's GUI-driven I2C Management software and an I2C-to-USB interface (P/N HZZ02002G). An I2C Programming Manual describes the complete range of parameters that can be programmed to these front-ends. This manual is available by searching on "FNP600" at www.power-one.com.
Applications * Telecom * Datacom * Distributed power systems
FNR-5 Power Shelf
FNR-5-48G Power Shelves provide up to 5000 watts in a 19" rack. (See the Rack section for power shelf details.)
Description
The FNP600/850/1000 power factor corrected (PFC) front ends provide (depending on model) either a 12 VDC or a 48 VDC output for telecom, datacom, and other distributed power applications. Their small 1U by 2U size allows for configurations of either height in hot-swap redundant systems while their internal fan and cooling design permits wide use with reliable operation. Status is provided with front panel LEDs, logic signals, and via the I2C management interface bus. In addition, the I2C bus can enable the power supply, control fan speed, and on the 12 VDC models it allows for adjusting the output voltage from 7 to 12 VDC. This powerful feature allows the same power supply to be used in various applications where bus voltages driving isolated dc-dc converters and POL regulators may be different. Also, the FNP850-12R is uniquely designed with airflow from the rear of the power supply to the front. This airflow direction supports those critical applications where space limitations and/or higher ambient temperatures near the rear of the rack system, prohibit the discharge of higher temperature airflow from regular front-to-rear cooled power supplies. The FNP600/850/1000's meet international safety requirements and are CE marked to the Low Voltage Directive (LVD).
BCD20034-G Rev. AD, 11-May-10
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FNP600/850/1000 AC-DC Front-Ends & FNR-5-12G/FNR-5-48G Power Shelves Data Sheet
Model Selection
Model Nominal Output Voltage (VDC) 1
12 12 (Standby) 12 12 (Standby)
4
Adjustment Range (VDC)
7 to 12 N/A 7 to 12 N/A 7 to 12 N/A 44 to 50.5 N/A 44 to 50.5 N/A
Maximum Output Current (Amps)
51 0.5 73 0.5 73 0.5 12.6 0.5 21 0.5
Line Regulation (%)
0.17 8 0.17 8 0.17 8 0.17 8 0.17 8
Load Regulation (%) 2
6 8 6 8 6 8 6 8 6 8
Ripple & Noise pk-pk % 3
1 1 1 1 1 1 1 1 1 1
Compatible Shelf
FNR-5-12 FNR-5-12 FNR-5-12 FNR-5-48 FNR-5-48
FNP600-12 FNP850-12 FNP850-12R FNP600-48 FNP1000-48
1
12 12 (Standby) 48 12 (Standby) 48 12 (Standby)
2
Models with 5V and 3.3V standby voltages are also available. (Contact factory.) Primary 12V and 48V outputs have built-in droop regulation. 3 Maximum peak-to-peak noise expressed as a percentage of output voltage; 20 MHz bandwidth. 4 FNP850-12R model has airflow from rear to front.
Ordering Information
Options
RoHS lead solder exemption RoHS compliant for all 6 substances
Suffixes to Add to Part Number
No RoHS suffix character required. Add "G" as the last character of the part number.
Input Specifications
Parameter
AC Input Voltage Input Frequency Hold-up Time Input Current Inrush Surge Current Power Factor
1
Conditions/Description
Single-phase continuous input range. AC input. After last AC line peak at full power. At full-rated load. At 115 VAC. At 90 VAC.
Min.
90 47 20
1
Nom.
Max.
264 63
Units
VAC Hz ms
14 34 0.97
A rms A pk W/VA
Internally limited. Vin = 230 VAC. 25 C Per EN61000-3-2
FNP1000-48 model has a hold-up time of 16 ms.
BCD20034-G Rev. AD, 11-May-10
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FNP600/850/1000 AC-DC Front-Ends & FNR-5-12G/FNR-5-48G Power Shelves Data Sheet
Output Specifications
Parameter
Efficiency: FNP600-48 FNP1000-48 FNP600-12 FNP850-12
Conditions/Description
Full rated load at 230 VAC input.
Min.
88 88 84 84 0
Nom.
89.5 89.5 87 87
Max.
Units
%
Minimum Load Output Power FNP1000 FNP850 FNP600
Minimum loading required to maintain regulation.
A 1006 856 600 W %
Overshoot Transient Response
Output voltage overshoot at turn-on. Maximum recovery time to within 1% of initial set point due to a 50% load change, 1A/s. 12V or 48V output: Standby output: Maximum deviation: 12V or 48V output: Standby output:
3
400 2 2 4 1.5
s ms % % Sec
Turn-On Delay Output Regulation
Time required for initial output voltage stabilization after application of AC input.. See Model Selection table.
Protection
Parameter
FNP600-12 & FNP850-12 Overvoltage Protection FNP600-12: FNP850-12: FNP600-48 & FNP1000-48 FNP600-12 Overcurrent Protection (Power supply recovers when short is removed.) FNP850-12 FNP600-48 FNP1000-48 Short-Circuit Protection Overtemperature/ Fan Failure Warning
Conditions/Description
Latch-style overvoltage protection. Output adjusted to 12V: Latch-style overvoltage protection. Output adjusted to 7V: Latch-style overvoltage protection. Output adjusted to 48V: Current limit.12V output: 12V Standby output: Current limit.12V output: 12V Standby output: Current limit.48V output: 12V Standby output: Current limit.48V output: 12V Standby output:
Min.
14.4
Nom.
15
Max.
15.6
Units
V
8.75 8.44 57
1
9.04 8.75
9.33 9.1 60
V
V A A A A
54 0.55 77 0.55 13 0.75 22 0.75
56 0.75 80 0.75 14 23
61 1.0 88 1.0 16 1.75 25 1.75
Power supply recovers when short is removed. FNP 12V or 48V Vo1 supply output will shut down in the event of an overtemperature condition or blocked fan rotor. Supply's fan and Vaux are active. Power supply will recover when OT condition is removed. Amber OT LED will turn ON to indicate fault condition. OT/Fan Fail is an open-collector signal with 20-mA pull-down. High signal indicates a normal operating condition. Output will go low at least 100 ms before OT condition shuts down the power supply. Internally 2 pulled up to 5V with a 5.1 k resistor. Note.
1 2
FNP1000-48 overvoltage protection range is 56 V minimum and 60 V maximum. A pull-up to 3.3V can be achieved by terminating the logic signal with a 10 k resistor to logic ground.
BCD20034-G Rev. AD, 11-May-10
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FNP600/850/1000 AC-DC Front-Ends & FNR-5-12G/FNR-5-48G Power Shelves Data Sheet
Control and Monitoring
Parameter
DC OK
Conditions/Description
TTL open-collector signal with active 20-mA pull-down. Represents percent of output voltage where signal is OK. Below this voltage, a signal high condition indicates an output which is out of tolerance. Green DC OK LED on 1 front panel indicates normal operation. Internally pulled up to 5V with a 5.1 k 2 resistor. Note. TTL open-collector signal with active 20-mA pull-down. High indicates an input power fail. Power Fail Warning will turn OFF green AC OK LED. Represents the time after warning signal before Vout drops to 95% due to 1 loss of input power. Internally pulled 2 up to 5V with a 5.1 k resistor. Note. Resistance of connection to logic ground which allows user to determine 1 if power supply is present. Main output only. Difference in current between two supplies at >10% load value.
Min.
90
Nom.
Max.
110
Units
%
Input Power Fail Warning
5
ms
10
Power Supply Present Signal
Current Share FNP600-12: FNP850-12: FNP600-48: FNP1000-48: Remote Sense Output Enable
5 7 2 2 Total voltage compensation for cable losses with respect to the main output. Open circuit or logic high from ENA pin to Vo1 RTN shuts OFF Vo1; Vaux and fan are operational. Logic low (2 mA sink capability) or jumper will turn ON Vo1 within 500 ms. Open circuit voltage on enable pin is 3.3 VDC. Externally applied voltage to the enable pin should NOT exceed 7 VDC. Signal is referred to as Logic Return (LRTN). 0.5
A
V
1
2
Also available on I C data line. A pull-up to 3.3V can be achieved by terminating the logic signal with a 10 k resistor to logic ground.
2
I2C Bus Management Interface
Static Status (Logic 1 or 0) Includes static information such as: part number and revision level, output rating, serial number, date code, and manufacturing location. Power Supply OK. AC Input OK. DC Output OK. Power Supply Seated. Overtemperature. Overcurrent. Fan OK. Output voltage (main output) 0.1V LSD. Output current (main output) 0.1A LSD. Time in service. Enable for main output. Output voltage to: (0.01V resolution on 12V supplies; 0.05V resolution on all 48V supplies). Fan speed level.
Real-Time Monitoring
Control Signals
BCD20034-G Rev. AD, 11-May-10
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FNP600/850/1000 AC-DC Front-Ends & FNR-5-12G/FNR-5-48G Power Shelves Data Sheet
Safety, Regulatory, and EMI Specifications
Parameter
Agency Approvals Electromagnetic Interference Harmonics Voltage Fluctuation and Flicker ESD Susceptability Radiated Susceptability EFT/Burst Input Transient Protection RF Conducted Disturbances Voltage Interruptions
Conditions/Description
FCC CFR title 47 Part 15 Sub-Part B, EN55022/CISPR 22. Per IEC61000-3-2. Per IEC61000-3-3. Per EN61000-4-2, Level 4. Criterion B Per EN 61000-4-3, Level 3. Criterion A Per EN 61000-4-4, Level 4. Criterion B Per EN 61000-4-5, Class 3. Criterion B Line-to-Line: Line-to-Ground: Per EN 61000-4-6, Level 3. Criterion A Per EN 61000-4-11, performance criterion B 30%. Per EN 61000-4-11, performance criterion C 60%. Per EN 61000-4-11, performance criterion C 95%. Per SEMI F47-0999 > 100 VAC. No output voltage interruption. Per EN60950-1. At 240 VAC:
Min.
Nom.
Max.
Units
UL60950-1 (UL), CSA C22.2 60950-1 (cUL), EN60950-1 (TUV), IEC60950-1 and CE (LVD) Conducted: Radiated: B A A Pass 8 10 4 1 2 10 10 100 5 . . . . . . kV V/M kV kV V ms ms Sec Class Class
Voltage Sag Immunity Leakage Current
. 3.5 mA
Environmental Specifications
Parameter
Altitude FNP600-12: FNP850-12: FNP600-48: FNP1000-48: FNP850-12R:
Conditions/Description
Operating. Non-Operating. Internal DC fan for cooling. At 100% load: At 50% load: Internal DC fan for cooling. At 100% load: At 94% load: At 50% load:
Min.
Nom.
Max.
10K 40K
Units
ASL ft ASL ft C
0 0 0 0 0 -40
50 70 40 50 70 85 0.02 95 +20 +40 1 6.15
Operating Temperature
C C %/C %RH Gpk Gpk Gpk Grms
Storage Temperature Temperature Coefficient Relative Humidity Shock 0 C to 70 C (after 15-minute warm-up). Non-condensing Operating: half-sine, 10 ms, 3-axis. Non-Operating: half-sine, 10 ms, 3-axis. Vibration Operating: swept sine 5-2000-5 Hz, 5-32 Hz, 0.02iDA, 32-2000 Hz. Non-operating: random 10-2000 Hz.
Reliability
Parameter
MTBF
Conditions/Description
(Calculated) MILHDBK 217F Ground Benign. Demonstrated. Useful Life.
Min.
100 000 250 000 10
Nom.
Max.
Units
hrs hrs yrs
BCD20034-G Rev. AD, 11-May-10
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FNP600/850/1000 AC-DC Front-Ends & FNR-5-12G/FNR-5-48G Power Shelves Data Sheet
Mechanical Drawings
BCD20034-G Rev. AD, 11-May-10
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FNP600/850/1000 AC-DC Front-Ends & FNR-5-12G/FNR-5-48G Power Shelves Data Sheet
BCD20034-G Rev. AD, 11-May-10
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FNP600/850/1000 AC-DC Front-Ends & FNR-5-12G/FNR-5-48G Power Shelves Data Sheet
Connector Information Power Supply:
Input - IEC 320 input (Male) standard line cord connection Output - P/N FCI 51732-020LF
Mating Connections:
Input - IEC 320 output (Socket) Standard line cord (15A) Output - P/N: FCI 51742-10602000AALF (Backplane) P/N: FCI 51762-10602000AALF (Right Angle)
Input IEC Connector
Input Location
Chassis (Safety) Ground Line 1 (Line) Line 2 (Neutral)
Ground L N
BCD20034-G Rev. AD, 11-May-10
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FNP600/850/1000 AC-DC Front-Ends & FNR-5-12G/FNR-5-48G Power Shelves Data Sheet
Output Pin Assignments
Signal Over Temperature / Fan Fail AC Power Fail Warning Power Supply Present Output Voltage Fault Internal Ground ADDR0, I2C Address Bus ADDR1, I2C Address Bus ADDR2, I2C Address Bus ADDR3, I2C Address Bus ADDR4, I2C Address Bus DATA, I2C Data Line CLOCK, I2C Clock Line Auxiliary Power +12V Auxiliary Power Ground Logic Ground Output Enable 1 Vsense+ VsenseOutput Margin Active Current share Vout+ Vout1 2
Pin Location U1 U2 U3 U4 U5 T1 T2 T3 T4 T5 S1 S2 S3 S4 S5 R1 R2 R3 R4 R5 P1, P2, P3 P4, P5, P6
Ground Reference Logic Ground (LRTN) Logic Ground (LRTN) Logic Ground (LRTN) Logic Ground (LRTN) Internal Ground (SRTN) 2 Internal Ground (SRTN) Internal Ground (SRTN) Internal Ground (SRTN) Internal Ground (SRTN) Internal Ground (SRTN) Logic Ground (LRTN) Logic Ground (LRTN) Aux Ground Aux Ground Logic Ground (LRTN) Logic Ground (LRTN) VsenseVsenseInternal Ground (SRTN) Internal Ground (SRTN) VsenseVsense-
Note
Open collector 20mA,int.pull-up 5.11k to 5V DC Open collector 20mA,int.pull-up 5.11k to 5V DC 10 resistance int. connected to LRTN Open collector 20mA,int.pull-up 5.11k to 5V DC
Open circuit or "High" to LRTN shuts OFF Vo1
OPTIONAL; External resistance needed to adjust Vo1 lower than it is set originally OPTIONAL
Short pin length SRTN (Internal Ground) is internally connected to Vout-
BCD20034-G Rev. AD, 11-May-10
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FNP600/850/1000 AC-DC Front-Ends & FNR-5-12G/FNR-5-48G Power Shelves Data Sheet
Racks
(FNR-5-12G and FNR-5-48G Power Shelves) Each rack (power shelf) is 1U high with backplane and designed for up to five front-end models in parallel or in n+1 operation. Each power shelf has: * Output terminals with two M4-screws on each power tab. * Two fast-on contacts for system earthing. * Address coding over five pole DIP switch on each unit, 37-pin D-Sub connector with I2C-lines, monitoring signals and support functions. * Provides a start-up synchronization circuit and EMV filters.
FNR-5-12G and FNR-5-48G Power Shelf Front View
Overall Mechanical Dimensions (FNR-5-12G and FNR-5-48G Power Shelves)
FNR-5-12 & FNR-5-48 Mechanical Data (W, H, D) 17.68" (449 mm) x 1.72" (43.6 mm) x 13.05" (331.5 mm)
BCD20034-G Rev. AD, 11-May-10
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FNP600/850/1000 AC-DC Front-Ends & FNR-5-12G/FNR-5-48G Power Shelves Data Sheet
Output Connector Descriptions (FNR-5-12G & FNR-5-48G)
A
B
C
D
E
F
G
H
I
Location A B C D E F G H I
Description 5-Bit DIP switch for I2C addressing of PSU 1 5-Bit DIP switch for I2C addressing of PSU 2 37-pin SUB-D connector, controlling and auxiliary power (output 2) 5-Bit DIP switch for I2C addressing of PSU 3 Output 1 minus Output 1 plus 5-Bit DIP switch for I2C addressing of PSU 4 Earth connection 5-Bit DIP switch for I2C addressing of PSU 5
Mechanical Data (FNR-5-12G and FNR-5-48G Power Shelves)
BCD20034-G Rev. AD, 11-May-10
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FNP600/850/1000 AC-DC Front-Ends & FNR-5-12G/FNR-5-48G Power Shelves Data Sheet
SUB-D Output Connector Pinout and Signal Specification Output Connector Description
Overtemperature / Fan Fail PSU1 Power Supply Present PSU 1 Power Supply Present PSU 2 Open Overtemperature / Fan Fail PSU 3 AC Fail / Power down warning PSU 3 Power Supply Present PSU 3 DC Fail / Output voltage fault PSU 3 Overtemperature / Fan Fail PSU 2 NC Output inhibit PSU 1-5 V sense + V sense NC AC Fail/ Power-down warning PSU 4 DC Fail/ Output voltage fault PSU 4 AC Fail/ Power-down warning PSU 5 DC Fail/ Output voltage fault PSU 5 AC Fail/ Power-down warning PSU 1 DC Fail/ Output voltage fault PSU 1 Pin Location 1 2 3 4 5 OC-output, protected by 16 V Zener diode and a 10 resistor in series, referenced to logic GND OC-output, protected by 16 V Zener diode and a 10 resistor in series, referenced to logic GND Resistor 10 connected to logic GND OC-output, protected by 16 V Zener diode and a 10 resistor in series, referenced to logic GND OC-output, protected by 16 V Zener diode and a 10 resistor in series, referenced to logic GND <0.4 V @ 20 mA Pull up <0.4 V @ 20 mA Pull up Open Pull up <0.4 V @ 20 mA Pull up <0.4 V @ 20 mA Pull up <0.8 V >2.0 V 15 V 20 mA 15 V 20 mA 10 V 10 mA 15 V 20 mA 15 V 20 mA
Type
OC-output, protected by 16 V Zener diode and a 10 resistor in series, referenced to logic GND Resistor 10 connected to logic GND Resistor 10 connected to logic GND
Low level High level
<0.4 V @ 20 mA Pull up Open Pull up Open Pull up
V max I max
15 V 20 mA 10 V 10 mA 10 V 10 mA
6 7 8
9 10, 11 12 13 14 15 16
Active low (DC-DC stage off when pin is open or on high potential) Referenced to logic GND Open or connected to Vo1+ at the load Internally (PSU) connected to Vo1+ over 100 Open or connected to Vo1- at the load Internally (PSU) connected to Vo1- over 100
10 V 3.5 mA dU < 3 Vpp 30 mA dU < 3 Vpp 30 mA
OC-output, protected by 16 V Zener diode and a 10 resistor in series, referenced to logic GND OC-output, protected by 16 V Zener diode and a 10 resistor in series, referenced to logic GND OC-output, protected by 16 V Zener diode and a 10 resistor in series, referenced to logic GND OC-output, protected by 16 V Zener diode and a 10 resistor in series, referenced to logic GND OC-output, protected by 16 V Zener diode and a 10 resistor in series, referenced to logic GND OC-output, protected by 16 V Zener diode and a 10 resistor in series, referenced to logic GND
<0.4 V @ 20 mA Pull up <0.4 V @ 20 mA Pull up <0.4 V @ 20 mA Pull up <0.4 V @ 20 mA Pull up <0.4 V @ 20 mA Pull up <0.4 V @ 20 mA Pull up
15 V 20 mA 15 V 20 mA 15 V 20 mA 15 V 20 mA 15 V 20 mA 15 V 20 mA
17
18
19
20
21
BCD20034-G Rev. AD, 11-May-10
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FNP600/850/1000 AC-DC Front-Ends & FNR-5-12G/FNR-5-48G Power Shelves Data Sheet
SUB-D Output Connector Pinout and Signal Specification (continued)
Output Connector Description AC Fail/ Power-down warning PSU 2 DC Fail/ Output voltage fault PSU 2 DATA, I2C data line CLOCK, I2C clock line Auxiliary power +12 V (Output 2) Auxiliary power ground (Output 2) Logic Gnd Pin Type Location 22 OC-output, protected by 16 V Zener diode and a 10 resistor in series, referenced to logic GND OC-output, protected by 16 V Zener diode and a 10 resistor in series, referenced to logic GND I2C compatible signal referenced to logic GND I2C compatible signal referenced to logic GND Vo2+ Aux output, insulated from main output Vo2- Aux output, insulated from main output Auxiliary GND, Need to be external connected Vo2-,. Wire separately from auxiliary and main output GND to minimize noise and avoid voltage drops on signaland I2C return. Leave open if not used. Open or connected to V senseV sense- (+8 % Vo1) or V sense+ (-8 % Vo1) Open or connected to V senseV sense- (+8 % Vo1) or V sense+ (-8 % Vo1) Open or connected to V senseV sense- (+8 % Vo1) or V sense+ (-8 % Vo1) Open or connected to V senseV sense- (+8 % Vo1) or V sense+ (-8 % Vo1) Open or connected to V senseV sense- (+8 % Vo1) or V sense+ (-8 % Vo1) OC-output, protected by 16 V Zener diode and a 10 resistor in series, referenced to logic GND Resistor 10 connected to logic GND OC-output, protected by 16 V Zener diode and a 10 resistor in series, referenced to logic GND Resistor 10 connected to logic GND Low level High level <0.4 V @ 20 mA Pull up <0.4 V @ 20 mA Pull up 5 V or 3.3 V logic 5 V or 3.3 V logic 27 V max I max 15 V 20 mA 15 V 20 mA -
23 24 25 26
28
Output margin PSU 1 Output margin PSU 2 Output margin PSU 3 Output margin PSU 4 Output margin PSU 5 Overtemperature / Fan Fail PSU 4 Power Supply Present PSU 4 Overtemperature / Fan Fail PSU 5 Power Supply Present PSU 5
29 30 31 32 33 34 35 36 37
<0.4 V @ 20 mA Pull up Open Pull up <0.4 V @ 20 mA Pull up Open Pull up
60V 60V 60V 60V 60V 15 V 20 mA 10 V 10 mA 15 V 20 mA 10 V 10 mA
BCD20034-G Rev. AD, 11-May-10
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FNP600/850/1000 AC-DC Front-Ends & FNR-5-12G/FNR-5-48G Power Shelves Data Sheet
Accessories: Center Angular Brackets are set in the middle for shelf mounting:
Center Angular Bracket sets can be ordered: Power-One part no.: HZZ01222 Note: Each Center Angular Bracket set contains 2 brackets and 8 screws.
BCD20034-G Rev. AD, 11-May-10
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FNP600/850/1000 AC-DC Front-Ends & FNR-5-12G/FNR-5-48G Power Shelves Data Sheet
I2C to USB Interface Demonstration Kit HZZ02002G:
I2C USB Interface
An I2C to USB Interface Demonstration Kit can be ordered: Power-One part no.: HZZ02002G
NUCLEAR AND MEDICAL APPLICATIONS - Power-One products are not designed, intended for use in, or authorized for use as critical components in life support systems, equipment used in hazardous environments, or nuclear control systems without the express written consent of the respective divisional president of Power-One, Inc. TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on the date manufactured. Specifications are subject to change without notice.
BCD20034-G Rev. AD, 11-May-10
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