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ZIF Connectors
Tooling
key feature of the Cannon DL connector series is easy contact termination, both in the field and in high-volume production. An ergonomically designed hand crimp tool is available for the low volume (loose contact) applications and will accommodate two different crimp contact sizes. To reduce overall costs, the crimp jaws are replaceable. Automatic crimp and strip/crimp machines are available for high volume applications requiring a large number of crimps (50,000 crimps per year or more). These machines are leased to customers to eliminate the need for heavy investment. They also improve productivity for large pin count applications. DL Crimp contacts are designed to be hand installed into the connector, no tooling is needed for the insertion process. Extraction tools are available for the removal of Crimp contacts for easy repair even in field applications. Extraction tools are also available for the Buss contacts, as well as the factory installed Square Post contacts.
Tools and Assembly
A
Extraction Tool -- Buss Contacts
Extraction Tool for Buss Contact
Description CET-DL3 CET-DL4 CET-DL4 CET-DL5 CET-DL6 CET-DL6 Part Number 274-7029-003 274-7029-004 274-7029-004 274-7029-005 274-7029-006 274-7029-006
Buss Contact
Description 1 Pair 2 Pair 3 Pair 4 Pair 5 Pair 6 Pair Part Number 030-7380-001 030-7380-002 030-7380-003 030-7380-004 030-7380-005 030-7380-006
Tools and Assembly
54
Dimensions are shown in mm (inch) Dimensions subject to change
ZIF Connectors
Hand Crimp Tool
Hand Crimp Tool with Replaceable Jaw Set
Hand Tool 1 2 3
Tools and Assembly
Description CHTDLT 28-32 CHTDLT 20-26 CHTDLT 18-20
Part Number 112108-0002 112108-0001 112108-0000
Crimp Tensile Strength
Crimp tensile strength is a measure of how hard a wire can be pulled without breaking or separating from the contact. This is the best way to verify that the wire is properly terminated to the contact. Periodic crimp tensile measurements are recommended to insure the integrity of the crimp. The table below contains the appropriate values for DL crimp contacts.
Wire Size (AWG) Tensile Min. (lbs) Wire Trim Dimension ``A'' Insulation Dia. Max. 32 1 3,30 (.130) 1,35 (.053)
Wire Trim Dimension
30 1.5 3,30 (.130) 1,35 (.053)
28 3 3,30 (.130) 1,35 (.053)
26 7 3,30 (.130) 1,65 (.065)
24 10 3,30 (.130) 1,65 (.065)
22 15 3,30 (.130) 1,88 (.074)
20 19 4,06 (.160) 1,88 (.074)
18 30 4,06 (.160) 1,88 (.074)
Extraction Tool -- Crimp, Square Post, PC/RC Contacts
CET-DL10 CET-ECP CET-ECP-1
Description CET-DL10 CET-ECP CET-ECP-1
Part Number 274-7029-007 274-7045-000 274-7045-001
Contact Type Crimp Wrap Post Square Post
PC Tail Extension -- 15,37 (.605) 7,11 (.280)
Dimensions are shown in mm (inch) Dimensions subject to change
Tools and Assembly
55
ZIF Connectors
Assembly Instructions for Crimp Contacts
Contact Insertion: All crimp contacts are inserted by hand. No tooling is required for either the plug or receptacle. Caution: Do not force contacts into contact cavities. If contact encounters excessive resistance during installation remove and re-insert using a slight up and down motion. This will assure positive cavity alignment. Do not install contact if plug is in the closed or actuated position. Plug: Step 1. Prior to inserting contacts, turn the shaft counter-clockwise to its maximum open position. Step 2. With the retention lance positioned away from the shaft, insert contacts from the rear of the plug. Receptacle: Step 1. With the retention lance positioned toward the shaft hole, insert contacts from the rear of the receptacle.
PLUG CONNECTOR RECEPTACLE CONNECTOR
Tools and Assembly
RETENTION LANCE (BOTTOM)
RETENTION LANCE (TOP) RETENTION LANCE (TOP)
SCREW CAM
RETENTION LANCE (BOTTOM)
POLARIZING POST
Contact Removal for Crimp Contacts
Tool: CET-DL10
Release retention lance by inserting tip of extraction tool into cavity until it bottoms on insulator shoulder. Gently pull wire in direction of arrow, see illustration, to remove contact from insulator.
CONTACT RETENTION LANCE
Tools and Assembly
56
Dimensions are shown in mm (inch) Dimensions subject to change
ZIF Connectors
Assembly Instructions for Buss Contacts
Contact Insertion: All buss contacts are inserted by hand. No tooling is required for either the plug or receptacle. Caution: Do not force contacts into contact cavities. If contact encounters excessive resistance during installation remove and re-insert using a slight up and down motion. This will assure positive cavity alignment. Do not install contact if plug is in the closed or actuated position. Plug: Step 1. Prior to inserting contacts, turn the shaft counter-clockwise to its maximum open position. Step 2. With the retention lance positioned away from the shaft, insert contacts from the rear of the plug. Receptacle: Step 1. With the retention lance positioned toward the shaft hole, insert contacts from the rear of the receptacle.
RETENTION LANCE (TOP) RECEPTACLE CONNECTOR
Tools and Assembly
PLUG CONNECTOR
RETENTION LANCE (BOTTOM)
RETENTION LANCE (TOP)
SCREW CAM
POLARIZING POST RETENTION LANCE (BOTTOM)
Contact Removal for Buss Contacts
Tool: CET-DL3/4/5/6
CONTACT RETENTION LANCE
Release retention lance by inserting tip of extraction tool into cavity until it bottoms on insulator shoulder. Gently remove buss contact in direction of arrow, see illustration, to remove contact from insulator.
CONTACT RETENTION LANCE
Dimensions are shown in mm (inch) Dimensions subject to change
Tools and Assembly
57
ZIF Connectors
Assembly Instructions for Square Post Contacts
Contact Insertion: Square Post Contacts are factory installed but can be removed and replaced if damaged in service. Step 1. Prior to inserting contacts, actuating handle must be in the maximum open position. Actuating handle will be facing toward connector front face, see Figure 1. Step 2. Contacts are inserted from the insulator front face by hand and are seated and clicked in the cavity by pulling on the terminal post with flat nose pliers, see Figure 2. Figure 1
Tools and Assembly
Figure 2
CONTACT RETENTION LANCE
CONNECTOR FRONT FACE
Contact Removal for Square Post Contacts
Tool: CET-ECP and CET-ECP-1
Place tool over square post terminal and impact tool. Apply sufficient force to collapse retention lance and push contact out of insulator. This process destroys the retention lance.
CONTACT RETENTION LANCE
Tools and Assembly
58
Dimensions are shown in mm (inch) Dimensions subject to change
ZIF Connectors
Lease Automatic Tooling -- North America *
ABT-607 Pneumatic Crimper The ABT-607 is a pneumatic powered and controlled machine. It is designed for customers with moderate volume. This machine is designed to semi-automatically crimp stamped and formed contacts onto pre-stripped stranded or single conductor electrical wire. This machine will accommodate size 34 thru 12 AWG wire and is actuated by the use of a foot pedal.
Tools and Assembly
Machine Crimp Rate: 800 per hour Power Requirements: Pneumatic = 100 psi, 2 cu. ft. per min.
ABT-500 UCCD The ABT-500 Universal Cannon Crimp Die, is a flywheel driven, electronically controlled machine that is designed to semi-automatically crimp stamped and formed contacts on stranded or single conductor, pre-stripped wire. This machine will accommodate size 34 thru 12 AWG wire. The primary application of this machine is for terminating discrete, pre-stripped, wire. The machine is actuated by the use of a foot pedal. Machine Crimp Rate: 1300 per hour Power Requirements: Electrical = 115 VAC, 60 Hz, 20A
ABT-620 UCCS The ABT-620 Universal Cannon Crimper/Stripper is a pneumatic powered, microprocessor controlled machine. It is designed to semiautomatically strip insulation from stranded or single conductor electrical wire and attach a stamped and formed contact by crimping. The machine will accommodate 34 thru 12 AWG wire. Primary application of the machine is the termination of jacketed cable where the individual leads cannot be stripped by fully automated equipment. The ABT-620 UCCS operates automatically upon insertion of a wire or it can be switched over to foot pedal operation as desired.
* For other geographical regions, contact Cannon for details.
Machine Strip/Crimp Rate: 1200+ per hour Power Requirements: Electrical = 115 VAC, 60 Hz, 20A Pneumatic = 80 psi, 3 cu. ft. per min.
Dimensions are shown in mm (inch) Dimensions subject to change
Tools and Assembly
59

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