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| MOLDED POWER CHOKE COIL 1. PART NO. EXPRESSION : PIB1205M SERIES PIB1205 M 2R2MN(a) (b) (c) (d) (e) (f) (g) (a) Series code (b) Dimension code (c) Type code (d) Inductance code : 2R2 = 2.2uH (e) Tolerance code : M = 20%, Y = 30% (f) No coating (g) Internal control number : 11 ~ 99 2. CONFIGURATION & DIMENSIONS : A C D 2R2 YYXX. B E Unit:m/m A 13.5 0.5 B 12.6 0.3 C 4.8 0.2 D 2.3 0.3 E 3.0 0.3 3. SCHEMATIC : 4. MATERIALS : d (a) Core : Alloy metal powder or equivalent (b) Wire : Polyester wire or equivalent (c) Solder Plating : 100% Pb free solder (d) Ink : Halogen-free ketone a c b 5. GENERAL SPECIFICATION : a) Test Freq. : L : 100KHz/1V b) Ambient Temp. : 25 C c) Operating Temp. : -40 C to +125 C d) Storage Temp. : -10 C to +40 C e) Humidity Range : 50 ~ 60% RH (Product without taping) f) Heat Rated Current (Irms) : Will cause the coil temp. rise approximately t of 40C (keep 1min.) g) Saturation Current (Isat) : Will cause L0 to drop 30% typical (keep quickly) h) Part Temperature (Ambient+Temp. Rise) : Should not exceed 125 C under worst case operating conditions. NOTE : Specifications subject to change without notice. Please check our website for latest information. Halogen Free HF 25.02.2011 SUPERWORLD ELECTRONICS (S) PTE LTD PG. 1 MOLDED POWER CHOKE COIL 6. ELECTRICAL CHARACTERISTICS : Inductance L 0 ( H ) @ 0A 0.33 20% 0.47 20% 0.56 20% 0.68 20% 1.00 20% 1.50 20% 2.20 20% 3.30 20% 4.70 20% Irms (A) Typ. 40 36 33 30 27 22 19 15 12 Isat (A) Typ. 60 52 45 40 35 28 24 19 16 PIB1205M SERIES Part No. PIB1205MR33MN PIB1205MR47MN PIB1205MR56MN PIB1205MR68MN PIB1205M1R0MN PIB1205M1R5MN PIB1205M2R2MN PIB1205M3R3MN PIB1205M4R7MN DCR (m ) Typ. @ 25 C 0.65 1.1 1.2 1.4 2.1 4.1 5.0 7.8 11 DCR (m ) Max. @ 25 C 0.9 1.3 1.4 1.7 2.5 5.0 6.5 10 13 Halogen Free HF NOTE : Specifications subject to change without notice. Please check our website for latest information. 25.02.2011 SUPERWORLD ELECTRONICS (S) PTE LTD PG. 2 MOLDED POWER CHOKE COIL 7. CHARACTERISTICS CURVES : PIB1205MR33MN TMPB1205M-R33 PIB1205M SERIES 0.6 120 1 PIB1205MR47MN TMPB1205M-R47 120 0.8 INDUCTANCE (uH) INDUCTANCE (uH) 0.4 5 90 90 TEMP. RISE(oC) 0.6 60 0.4 0.3 60 0.1 5 30 30 0.2 0 0 0 0 0 15 30 45 60 0 10.4 20.8 31.2 41.6 52 DC CURRENT(A) DC CURRENT(A) 1 PIB1205MR56MN TMPB1205M-R56 120 1 PIB1205MR68MN TMPB1205M-R68 120 0.8 90 0.8 INDUCTANCE (uH) INDUCTANCE (uH) 90 TEMP. RISE(oC) 0.6 60 0.4 0.6 60 0.4 30 0.2 30 0.2 0 0 0 9 18 27 36 45 0 0 DC CURRENT(A) 0 8 16 24 32 40 DC CURRENT(A) 2 PIB1205M1R0MN TMPB1205M-1R0 120 3 PIB1205M1R5MN TMPB1205M-1R5 120 1.6 2.4 INDUCTANCE (uH) 90 INDUCTANCE (uH) 90 TEMP. RISE(oC) 1.2 60 0.8 1.8 60 1.2 30 0.4 0.6 30 0 0 0 0 0 7 14 21 28 35 0 7 14 21 28 DC CURRENT(A) DC CURRENT(A) Halogen Free HF NOTE : Specifications subject to change without notice. Please check our website for latest information. 25.02.2011 SUPERWORLD ELECTRONICS (S) PTE LTD PG. 3 TEMP. RISE(oC) TEMP. RISE(oC) TEMP. RISE(oC) MOLDED POWER CHOKE COIL 7. CHARACTERISTICS CURVES : PIB1205M SERIES 4 PIB1205M2R2MN TMPB1205M-2R2 120 6 PIB1205M3R3MN TMPB1205M-3R3 120 3 90 INDUCTANCE (uH) INDUCTANCE (uH) 4.5 90 TEMP. RISE(oC) 2 60 3 60 1 30 1.5 30 0 0 0 0 0 6 12 18 24 0 3.8 7.6 11.4 15.2 19 DC CURRENT(A) DC CURRENT(A) 6 PIB1205M4R7MN TMPB1205M-4R7 120 INDUCTANCE (uH) 4.5 90 3 60 1.5 30 0 0 0 4 8 12 16 DC CURRENT(A) TEMP. RISE(oC) Halogen Free HF NOTE : Specifications subject to change without notice. Please check our website for latest information. 25.02.2011 SUPERWORLD ELECTRONICS (S) PTE LTD PG. 4 TEMP. RISE(oC) MOLDED POWER CHOKE COIL 8. RELIABILITY AND TEST CONDITION PIB1205M SERIES TEST CONDITION HP4284A, CH11025, CH3302, CH1320, CH1320S LCR meter. CH16502, Agilent33420A Micro-Ohm Meter. Irms(A) will cause the coil temperature rise approximately T of 40C without core loss 1. Applied the allowed DC current(keep 1min). 2. Temperature measured by digital surface thermometer ITEM Electrical Characteristics Test Inductance DCR Heat Rated Current (Irms) PERFORMANCE Refer to standard electrical characteristics list Saturation Current (Isat) Reliability Test High Temperature Test L30% typical Electric specification should be satisfied Isat(A) will cause Lo to drop Temperature : 125 2 C Time : 1000 12hrs Measured at room temperature after placing for 2 to 3hrs (MIL-PRF-27) Low Temperature Test Thermal Shock Temperature : -40 2 C Time :500 12hrs Measured at room temperature after placing for 2 to 3hrs Conditions of 1 cycle. Step 1 2 3 Temperature ( C) -40+0/-2 Room Temperature +125+2/-0 Times (min.) 15 1 Within <0.2 15 1 Total : 300 cycles Measure at room temperature after placing for 2 to 3 hrs. (AEC-Q200-REV C) Humidity Resistance Temperature : 85 2 C Humidity : 85 3% RH Time : 1000 12hrs Measured at room temperature after placing for 2 to 3hrs (AEC-Q200-REV C) Frequency : 10-2000-10Hz for 20 min. Amplitude: Parts mounted within 2" from any secure point Directions and times : X, Y, Z directions for 20 min. This cycle shall be performed 12 times in each of three mutually perpendicular directions. (Total 12hours). (MIL-STD-202 Method 204 D Test condition B) Preheat : 150 5 C Duration : 5 minutes Temperature : 260 5 C, 20-40 seconds (IPC/JEDEC J-STD-020C) Terminals should be covered by over 95% solder on visual inspection. After dip into flux dip into solder 235 5 C, 4 1seconds Flux, solder for lead free (ANSI/J-STD-002C Method B) Random Vibration Test Reflow Test Solder test Halogen Free HF 25.02.2011 NOTE : Specifications subject to change without notice. Please check our website for latest information. SUPERWORLD ELECTRONICS (S) PTE LTD PG. 5 MOLDED POWER CHOKE COIL 9. SOLDERING AND MOUNTING : 9-1. Recommended PC Board Pattern 14.2 8.0 3.3 PIB1205M SERIES 9-2. Soldering Mildly activated rosin fluxes are preferred. The minimum amount of solder can lead to damage from the stresses caused by the difference in coefficients of expansion between solder, chip and substrate. Our terminations are suitable for all wave and re-flow soldering systems. If hand soldering cannot be avoided, the preferred technique is the utilization of hot air soldering tools. 9-2.1 Solder Re-flow : Recommended temperature profiles for re-flow soldering in Figure 1. 9-2.2 Soldering Iron (Figure 2) : Products attachment with soldering iron is discouraged due to the inherent process control limitations. In the event that a soldering iron must be employed the following precautions are recommended. Note : a) Preheat circuit and products to 150 C. b) 355 C tip temperature (max) c) Never contact the ceramic with the iron tip d) 1.0mm tip diameter (max) e) Use a 20 watt soldering iron with tip diameter of 1.0mm f) Limit soldering time to 4-5 secs. Preheating Soldering 20~40s TEMPERATURE C TEMPERATURE C Natural cooling Preheating 350 Soldering Natural cooling TP(260 C/40s max.) 217 200 150 60~180s 25 480s max. 60~150s 150 Time(sec.) Over 1min. Gradual Cooling Within 4-5s Figure 1. Re-flow Soldering Figure 2. Iron Soldering Halogen Free HF NOTE : Specifications subject to change without notice. Please check our website for latest information. 25.02.2011 SUPERWORLD ELECTRONICS (S) PTE LTD PG. 6 MOLDED POWER CHOKE COIL 10. PACKAGING INFORMATION : 10-1. Reel Dimension PIB1205M SERIES COVER TAPE 2.0 0.5 D B OC A EMBOSSED CARRIER Type 13" x 24mm A(mm) 24.0 0.5 B(mm) 100 2.0 C(mm) 13.5 0.5 D(mm) 330 10-2 Tape Dimension 4.0 2.0 O1.5 1.75 t F W 2R2 YYXX. 2R2 YYXX. 2R2 YYXX. 2R2 YYXX. 2R2 YYXX. 2R2 YYXX. 2R2 YYXX. 2R2 YYXX. 2R2 YYXX. Bz P Ao Ko Az Series PIB1205M Ao(mm) 13.0 0.1 Az(mm) 7.0 0.1 Bo(mm) 14.1 0.1 Bz(mm) 13.0 0.1 Ko(mm) 5.5 0.1 P(mm) 16.0 0.1 W(mm) 24.0 0.3 F(mm) t(mm) 11.5 0.1 0.35 0.05 10-3. Packaging Quantity Size Chip / Reel Inner Box Carton 1205 500 1000 4000 Halogen Free HF NOTE : Specifications subject to change without notice. Please check our website for latest information. Bo 25.02.2011 SUPERWORLD ELECTRONICS (S) PTE LTD PG. 7 MOLDED POWER CHOKE COIL 10-4. Tearing Off Force F 165 to 180 PIB1205M SERIES The force for tearing off cover tape is 10 to 130 grams in the arrow direction under the following conditions. (referenced ANSI/EIA-481-C-2003 of 4.11 standard) Room Temp. ( C) 5~35 Room Humidity (%) 45~85 Room atm (hPa) 860~1060 Tearing Speed (mm/min) 300 Top cover tape Base tape Application Notice 1. Storage Conditions : To maintain the solderabililty of terminal electrodes : a) Temperature and humidity conditions : Less than 30 C and 70% RH. b) Recommended products should be used within 6 months from the time of delivery. c) The packaging material should be kept where no chlorine or sulfur exists in the air. 2. Transportation : a) Products should be handled with care to avoid damage or contamination from perspiration and skin oils. b) The use of tweezers or vacuum pick up is strongly recommended for individual components. c) Bulk handling should ensure that abrasion and mechanical shock are minimized. Halogen Free HF NOTE : Specifications subject to change without notice. Please check our website for latest information. 25.02.2011 SUPERWORLD ELECTRONICS (S) PTE LTD PG. 8 |
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