ptc thermistors for degaussing, dual, mono and double mono cased 2322 662 96... vishay bccomponents www.vishay.com for technical questions contact: nlr .europe@visha y .com document number: 29077 184 revision: 10-oct-03 features ? residual currents as low as 2 ma (p-p), ideal for high-resolution displays ? long decay time ? stable performance over a long time ( > 20000 operations) ? self-extinguishing white plastic case ( ?l 94.v.0 ) ? design-in support available. applications ? colour televisions ? colour monitors. description for good picture definition, colour televisions and monitors must be degaussed by a strong alternating magnetic field which gradually and symmetrically decays to a small value of residual current. this can be achieved by connecting a ptc thermistor in the degaussing circuit. the new generation of flat-screen, high-definition colour televisions and monitors require an excellent picture quality with high colour purity. this can only be achieved by a dual ptc device housing two ptc thermistors in intimate thermal contact, one being used to heat the other and so further reduce the residual current. mbb633 ccb442 a. dual or double mono ptc degaussing. b. mono ptc degaussing. quick reference data parameter value unit resistance of degaussing ptc (r s ) at 25 c 3 to 30 ? standard tolerance on resistance of degaussing ptc (r s ) at 25 c 20 and 25 % resistance of heater ptc (r p ) at 25 c 3000 ? standard tolerance on resistance of heater ptc (r p ) at 25 c 75 % maximum ac voltage (rms value) 145 to 276 v minimum inrush current (peak-to-peak value) 10 to 30 a temperature range (at maximum voltage) 0 to 60 c available pitch: 4e/1e 10.16 to 2.54 mm 4e/2e 10.16 to 5.08 mm standard pin length 4.2 mm detailed speci?ations based on cecc 44000/ iec 60738
2322 662 96... ptc thermistors for degaussing, dual, mono and double mono cased vishay bccomponents document number: 29077 for technical questions contact: nlr .europe@visha y .com www.vishay.com revision: 10-oct-03 185 dual range electrical data and ordering information minimum peak-to-peak (2)(6) inrush current (a) maximum peak-to-peak (2) residual current (ma) r 25 (3) ( ? ? ? ? ) r coil (4)(6) ( ? ? ? ? ) typical decay performance type (8) catalog number (9) 2322 662 ..... after 5 s after 30 s after 180 s r s % min. typ. decay time (5)(6) (ms) alpha max. (6) (%) 4e/1e pitch 4e/2e pitch u r = 220 to 240 v rms (u max = 276 v rms ) 11 50 5 2 30 25 17 25 60 36 ? 96209 96309 14 50 5 2 26 25 14 17 40 43 ? 96211 96311 16 80 8 4 22 25 14 17 40 44 ? 96216 96316 16 80 8 2 22 25 10 17 65 33 ld 96616 96716 20 80 8 2 18 25 10 13 50 38 ? 96624 96724 18 80 15 2 18 25 10 17 75 29 ld 96626 96726 25 80 10 4 14 25 10 10 40 45 ? 96602 96702 25 80 10 4 14 25 10 10 45 40 ld 96642 96742 21 80 10 5 12 20 10 17 70 36 lt 96606 96706 21 100 20 5 12 20 10 17 80 30 ld/lt 96646 96746 20 100 40 5 9 20 13 20 95 33 lt 96608 96708 20 100 25 10 9 20 13 20 115 26 ld/lt 96648 96748 21 100 40 10 7 20 20 20 110 33 ld/lt ? 96709 u r = 100 to 120 v rms (u max = 145 v rms ) 19 200 20 10 7 20 5 7 80 31 lt 96213 96313 27 200 50 14 5 30/15 5 6 85 30 ? 96605 96705 30 200 20 10 5 20 4 5 85 31 ld/lt 96645 96745 30 200 20 10 3 30/15 4 6 115 29 ld 96643 96743 mono cased range electrical data and ordering information notes 1. electrical data and catalog numbers. the shading indicates preferred types. 2. all peak-to-peak currents are measured at typical resistance of the coil, at 50 hz (ac), at 25? and at 220 vrms for the 276v types, and 110vrms for the 145v types. 3. lower tolerances on resistance of degaussing ptc are available on request. 4. lower minimum coil resistance is available on request. 5. decay time is the time from the moment of maximum peak current until the half of the maximum peak inrush current. 6. alpha maximum is the maximum decrease in current expressed in percent between two successive peaks. 7. inrush currents and decay times at other voltage coil combinations can be derived from figures 7 to 13, see section ?ntroduction, ptc thermistors for degaussing . 8. lt = low tolerance; ld = long decay. 9. smallest packaging quantity (spq) = 600 units. minimum peak-to-peak (2) inrush current (a) maximum peak-to-peak (2) residual current (ma) r 25 (3) ( ? ? ? ? ) r coil (4)(7) ( ? ? ? ? ) typical decay performance type (8) catalog number (9) 2322 662 ..... after 5 s after 30 s after 180 s r s % min. typ. decay time (5)(7) (ms) alpha max. (6) (%) 4e pitch u r = 220 to 240 v rms (u max = 276 v rms ) 11 100 40 20 30 25 17 25 75 30 ? 96281 12 50 30 20 26 25 14 25 90 30 ? 96688 16 80 40 20 22 25 14 17 40 44 ? 96286 20 100 50 25 18 25 10 13 50 38 ? 96682 25 200 50 30 14 25 10 10 40 45 ? 96683 25 200 80 30 14 25 10 10 45 40 ld 96692 21 200 80 30 12 20 10 17 70 36 ? 96684 21 200 80 30 12 20 10 17 80 30 ld 96696 20 100 50 30 9 20 13 20 95 33 lt 96687 20 200 50 25 9 20 13 20 115 26 ld/lt 96698 21 100 50 30 7 20 20 20 110 33 ld/lt 96681 u r = 100 to 120 v rms (u max = 145 v rms ) 19 200 70 40 7 20 5 7 80 31 ? 96285 27 200 70 40 5 30/1 5 6 85 30 ? 96686 30 200 70 40 5 20 4 5 85 31 ld 96695 30 200 70 40 3 30/1 4 6 115 29 ld 96693
2322 662 96... vishay bccomponents ptc thermistors for degaussing, dual, mono and double mono cased www.vishay.com for technical questions contact: nlr .europe@visha y .com document number: 29077 186 revision: 10-oct-03 double mono cased range electrical data and ordering information notes 1. all peak-to-peak currents are measured at typical resistance of the coil, at 50 hz (ac), at 25? and at 220 vrms for the 276v types, and 110vrms for the 145v types . 2. lower minimum coil resistance is available on request. 3. the indicated resistance value is the parallel combination of two degaussing ptcs. 4. decay time is the time from the moment of maximum peak current until the half of the maximum peak inrush current. 5. alpha maximum is the maximum decrease in current expressed in percent between two successive peaks. 6. inrush currents and decay times at other voltage coil combinations can be derived from figures 7 to 13 in the section, ?ntroduction, ptc thermistors for degaussing . 7. lt = low tolerance; ld = long decay. 8. smallest packaging quantity (spq) = 600 units. minimum peak-to-peak (1) inrush current (a) maximum peak-to-peak (1) residual current (ma) r 25 (3) ( ? ? ? ? ) r coil (2)(6) ( ? ? ? ? ) typical decay performance type (7) catalog number (8) 2322 662 ..... after 5 s after 30 s after 180 s r s % min. typ. decay time (4)(6) (ms) alpha max. (5) (%) 4e/2e pitch u r = 220 to 240 v rms (u max = 276 v rms ) 33 200 35 25 9.0 (18 2) 25 7 10 80 31 ld 96754 34 200 35 25 7.0 (14 2) 25 7 10 80 31 ld 96752 36 200 40 30 6.0 (12 2) 20 7 10 85 31 ld/lt 96756 33 200 45 35 4.5 (9 2) 20 10 13 130 27 ld/lt 96758 35 200 50 40 3.5 (7 2) 20 13 13 135 27 ld/lt 96759 u r = 100 to 120 v rms (u max = 145 v rms ) 27 250 80 45 3.5 (7 2) 20 3 7 255 16 ld/lt 96757 34 250 80 45 2.5 (5 2) 20 3 6 200 19 ld/lt 96755 39 250 80 45 1.5 (3 2) 20 4 6 250 21 ld/lt 96753 inrush current application specific data the data shown in the above tables is obtained from measurements at reference parameters. if these parameters do not correspond to the application parameters required, refer to figures 7 to 13 in the ?ntroduction, ptc thermistors for degaussing , datasheet. minimum inrush current as a percentage of mains voltage. ccb447 90 110 220 300 100 20 40 60 80 0 i inr (%) v (v rms )
2322 662 96... ptc thermistors for degaussing, dual, mono and double mono cased vishay bccomponents document number: 29077 for technical questions contact: nlr .europe@visha y .com www.vishay.com revision: 10-oct-03 187 dimensions and pin configuration (1) note 1. see mono, dual and dual and double drawings below. product type mono dual double mono 4e 4e/1e 4e/2e 4e/2e 2322 662 9628. 2322 662 962.. 2322 662 963.. ? 2322 662 9668. 2322 662 966.. 2322 662 967.. 2322 662 9675. 2322 662 9669. dimensions in millimeters dual ptc pin configuration 4e/1e pitch. for electrical data and ordering information, see dual range table. 0.25 0.05 5.08 0.3 5.08 0.3 14.1 0.5 16.5 0.5 1.1 max. 0.9 0.1 4.2 0.3 20.5 0.4 2.54 0.3 2.54 0.3 10.16 0.508 ccb303 4e/1e pitch (1e) a b c dual and double mono ptc pin configuration 4e/2e pitch. for electrical data and ordering information, see dual range and double mono range tables. ccb304 0.25 0.05 5.08 0.6 5.08 0.6 14.1 0.5 16.5 0.5 1.1 max. 0.9 0.1 4.2 0.3 20.5 0.4 5.08 0.3 5.08 0.3 10.16 0.508 4e/2e pitch (2e) a b c mono ptc pin configuration 4e pitch. for electrical data and ordering information, see mono cased range table. 0.25 0.05 10.16 0.3 14.1 0.5 16.5 0.5 1.1 max. 0.9 0.1 4.2 0.3 20.5 0.4 10.16 0.508 ccb305 4e pitch ab
2322 662 96... vishay bccomponents ptc thermistors for degaussing, dual, mono and double mono cased www.vishay.com for technical questions contact: nlr .europe@visha y .com document number: 29077 188 revision: 10-oct-03 pin configurations connection product type mono dual double mono mains point a points a and b point b coil(s) point b points a and b points a and c measuring circuits v = a/d converter or oscilloscope. r s = resistance of series ptc or degaussing ptc. r p = resistance of parallel ptc or heater ptc. r c = replaces the degaussing coil. v mains = ac power source with high output current capability; frequency = 50 hz 1%; total harmonic distortion < 2%. for residual current measurement the r c resistor can be increased to 100 ? 1%, 30 s after inrush. ccb456 v mains b r s a r c 2% + t v ccb458 v mains b r s1 c a r c 2% + t r s2 + t v ccb457 r p v mains b a r s c r c 2% + t + t v a. mono cased ptc degaussing. b. dual cased ptc degaussing. c. double mono cased ptc degaussing. construction the dimensions of the ceramic are just for reference and might vary according to the ptc degaussing type. mono cased ptc degaussing mono cased ptc degaussing. ccb448 pitch 4e 3 3 3 2 2 5 5 3 1 dual cased ptc degaussing dual cased ptc degaussing. ccb449 pitch 4e/1e 3 6 2 2 1 5 4 3 6 5 4 4 3 3 4 3 ccb450 pitch 4e/2e 3 4 3 2 1 5 6 4 double mono cased ptc degaussing double mono cased ptc degaussing. ccb452 pitch 4e/2e 3 4 3 2 5 1
2322 662 96... ptc thermistors for degaussing, dual, mono and double mono cased vishay bccomponents document number: 29077 for technical questions contact: nlr .europe@visha y .com www.vishay.com revision: 10-oct-03 189 material information (1) note 1. see mono, dual and double mono cased ptc degaussing drawings. number description material and remarks 1 base glass ?re reinforced polybutyleneteraphtalate (pbtp); self-extinguishing according to ?l 94 v-0 , ul number e69578(m) or equivalent 2 cap 3 spring contact (outer) corrosion resisting steel with nickel/silver ?sh; pin termination in sn60pb40 coated 4 central contact 5 degaussing ptc thermistor (r s ) batio 3 doped 6 heater ptc thermistor (r p ) mass marking product marking the thermistors are manufactured in belgium and assembly is either in belgium or indonesia (batam). the products are marked on the top with the last five digits of the catalogue number, code of manufacturer and the date code (year, week, day and batch of manufacture). ptc degaussing mass per unit (g) per box of 600 units (kg) dual or double mono 5.0 3.6 mono cased 4.2 3.0 assembled in belgium marking example assembled in indonesia (batam) marking exampl e marking description 96724 last 5-digits of code number bc code of manufacturer 1141a manufacturing date (ywwdx) marking description bc code of manufacturer 96724 last 5-digits of code number sp code of assembler 1141a manufacturing date (ywwdx) 96724 bc1141a bc96724 sp1141a package marking the package containing the thermistors marked as shown in the barcode label below. jw90 barcode label. barcode label marking line marking explanation 1 name of manufacturer; country of origin 2 batch number 3 preference origin code: a country of origin in code: 170 (belgium) responsible production centre: vs 4 quantity and production period, year, week day and batch code 5 product type description 6 product code (12nc)
2322 662 96... vishay bccomponents ptc thermistors for degaussing, dual, mono and double mono cased www.vishay.com for technical questions contact: nlr .europe@visha y .com document number: 29077 190 revision: 10-oct-03 packaging in millimeters the thermistors are supplied in cardboard boxes containing 5 trays of 120 items per tray; each box containing 600 units. outer box dimensions. ccb240 212 182 288 tray dimensions. ccb298 208 35 282 general overview of production and quality control flowchart inspection parameters automated resistance check and visual check process steps main process control activities contacting control of contact layer thickness firing electrical checks pressing control of pressing parameters powder preparation powder test raw materials incoming inspection warehouse dispatch audit product audit sample based testing packing packaging mounting automated inspection on mounting machine
2322 662 96... ptc thermistors for degaussing, dual, mono and double mono cased vishay bccomponents document number: 29077 for technical questions contact: nlr .europe@visha y .com www.vishay.com revision: 10-oct-03 191 test and requirements standard test schedule * d = destructive, nd = non-destructive. life tests cecc 44003 clause test d* or nd conditions performance requirements outgoing inspection (lot-by-lot) 4.3.1 visual examination nd no visible damage 4.3.2 marking legible 4.3.3 dimensions (gauging) as detailed speci?ations 4.4 zero power resistance: nd at 25 c as speci?d degaussing ptc (r s ) heater ptc (r p ) 4.27 minimum peak to peak inrush current nd at 220/110 v rms and reference coil as speci?d maximum peak to peak current after: nd at 220/110 v rms and reference coil 5 s 30 s 180 s 4.13.1 solderability d solder bath method: 235 5 c the terminations shall be evenly tinned; 95% covered iec 60738 test method test procedure requirements endurance cycling: maximum voltage at low temperature maximum voltage with minimum coil: see detailed speci?ations; temperature: 0 5 c; duration, 100 cycles no visible damage ? r s /r s (25 c) max.: 20% ? r p /r p (25 c) max.: 50% inrush current at 25 c: i inrush > 95%; i inrush speci?d ?al current at 25 c: i ?al < 105%; i ?al speci?d i ?al = i after 3 minutes endurance cycling: maximum voltage at 25 c maximum voltage with minimum coil: see detailed speci?ations; temperature: 25 5 c; duration, 40000 cycles endurance at maximum rated temperature and maximum voltage maximum voltage: see detailed speci?ations; temperature: 60 5 c; duration, 2000 hours endurance cycling at maximum voltage in humidity maximum voltage with minimum coil: see detailed speci?ations; conditions: 40 c, 95% rh; cycle; 30 on 60 off; duration, 56 days (900 cycles) other tests in accordance with iec 60068-2 3 (ca) damp heat (steady state) 56 days; 40 c; 95% rh 2 (ba) dry heat 1000 hours; 125 c 6 (fc) vibration (mounted state) frequency: 10 to 55 hz; displacement 0.75 mm or acceleration 10 g; 3 directions; total 6 hours 20 (tb) resistance to soldering heat 10 s; 260 5 c other test in accordance with iec 60695.2 2 ?mmability needle ?me test vertical severity; duration 10 s ?mmability: ?me 5 s max.
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