View GS-12-452_4769927.PDF datasheet online --- IC-ON-LINE

Datasheet File OCR Text:

number GS-12-452 type product specifcation title page revision 1 of 13 c authorized by date zipline tm connector system m. gray 2009-10-05 classification unrestricted zipline? connector system copyright fci form e-3334 rev f gs-01-001 orthogonal backpanel table of contents: coplanar pdm: rev:c released . status: printed: nov 28, 2010
number GS-12-452 type product specifcation title page revision 2 of 13 c authorized by date zipline tm connector system m. gray 2009-10-05 classification unrestricted copyright fci form e-3334 rev f gs-01-001 1.0 objective .................................................................................................................................... 3 2.0 scope ............................................................................................................................................ 3 3.0 applicable documents ......................................................................................................... 3 3.1 fci specifications ....................................................................................................................... 3 3.2 other standards and specifications ........................................................................................... 3 3.3 fci product qualification test reports ....................................................................................... 3 3.4 safety agency approvals ............................................................................................................ 3 4.0 requirements ........................................................................................................................... 3 4.1 materials ..................................................................................................................................... 3 4.2 visual examination of product .................................................................................................... 3 5.0 electrical characteristics .............................................................................................. 4 5.1 contact resistance ....................................................................................................................... 4 5.1.1 low level (llcr) ......................................................................................................................... 4 5.1.2 at specified current (power contacts only) .................................................................................. 4 5.2 insulation resistance .................................................................................................................... 4 5.3 dielectric withstanding voltage .................................................................................................... 4 5.4 current rating (signal and power imla?s to be tested separately) .............................................. 5 5.4.1 general criteria ............................................................................................................................. 5 5.4.2 signal contacts ............................................................................................................................. 5 5.4.3 power contacts ............................................................................................................................. 5 6.0 mechanical characteristics ............................................................................................ 6 6.1 mating / un-mating force ........................................................................................................... 6 6.2 compliant pin insertion force ...................................................................................................... 6 6.3 compliant pin retention force ...................................................................................................... 6 6.4 pcb hole deformation radius ................................................................................................... 6 6.5 pcb hole wall damage ............................................................................................................ 6 7.0 environmental conditions ................................................................................................. 7 7.1 thermal shock: ........................................................................................................................... 7 7.2 cyclical humidity and temperature: ........................................................................................... 7 7.3 temperature life: ........................................................................................................................ 7 7.4 industrial mixed flowing gas (class iia, 4-gas): ....................................................................... 7 7.5 vibration ...................................................................................................................................... 8 7.6 mechanical shock ....................................................................................................................... 8 7.7 durability ..................................................................................................................................... 8 7.8 dust contamination .................................................................................................................... 8 7.9 disturb ......................................................................................................................................... 8 8.0 quality assurance provisions ......................................................................................... 9 8.1 equipment calibration ................................................................................................................ 9 8.2 inspection conditions ................................................................................................................. 9 8.3 sample quantity and description ............................................................................................... 9 8.4 acceptance ................................................................................................................................. 9 8.5 qualification testing ................................................................................................................... 9 8.6 re-qualification testing ............................................................................................................. 9 table 1: qualification test matrix, signal connectors ......................................................................... 10 table 2: qualification test matrix, power imlas ................................................................................. 11 table 3: qualification sample requirements, signal connectors ....................................................... 12 table 4: qualification sample requirements, power imla connectors ............................................. 12 9.0 revision record ..................................................................................................................... 13 pdm: rev:c released . status: printed: nov 28, 2010
number GS-12-452 type product specifcation title page revision 3 of 13 c authorized by date zipline tm connector system m. gray 2009-10-05 classification unrestricted copyright fci form e-3334 rev f gs-01-001 1.0 objective this specification defines the quality and reliability, performance, and test requirements of the zipline? connector system. this specification applies to all press-fit versions including standard backpanel, orthogonal, coplanar, and power configurations. the te st sequences defined in this specificat ion meet the intent of telcordia gr-1217-core requirements. 2.0 scope this specification is applicable to the press-fit zipline? connector system which provides a high speed differential board-to-board interconnect. 3.0 applicable documents 3.1 fci specifications - applicable fci product customer drawings - fci application specification gs-20-094 (zipline? connector system) 3.2 other standards and specifications - ul94v-o: test for flammability of plastic materials in devices and appliances - eia 364: electrical connector/socket test pr ocedures including environmental classifications - gr-1217-core, issue 2, december 2008: telcordia specification ?generic requirements for separable electrical connectors? 3.3 fci product qualification test reports - el 2009-02-002a: zipline? connector system, backpanel and orthogonal signal products - el 2008-08-029: zipline tm connector system, power products - el 2009-08-032: zipline tm connector system, coplanar products 3.4 safety agency approvals - ul file number: e66906 4.0 requirements 4.1 materials the material for each component shall be as specified herein or equivalent. - contacts: copper alloy - plating: contact areas: performance-based pl ating, qualified to meet the requi rements of this specification, including the telcordia gr-1217-core central office test sequence. press-fit tails: tin or tin-lead over nickel - housings: high temperature thermoplastic; ul 94v-0 compliant 4.2 visual examination of product visual examinations shall be performed using 10x magnification. parts should be free from blistering, cracks, discoloration, etc. pdm: rev:c released . status: printed: nov 28, 2010
number GS-12-452 type product specifcation title page revision 4 of 13 c authorized by date zipline tm connector system m. gray 2009-10-05 classification unrestricted copyright fci form e-3334 rev f gs-01-001 5.0 electrical characteristics 5.1 contact resistance 5.1.1 low level (llcr) measurements shall be performed using a four-wir e method per eia 364-23. the maximum initial contact resistance is 150 m for backpanel and orthogonal configurations, and 255 m for coplanar configurations. the increase in re sistance for any position shall not exceed 10 m . make sure metal organizer has been removed for all signal contact measurements because several positions are shorted together by the organizer. the following details apply: a. test voltage: 20 mv maximum open circuit b. test current: 100 ma maximum c. number of readings: 500 minimum 5.1.2 at specified current (power contacts only) the contact resistance at a specif ied current shall not exceed 5.00m ? initially or after mating cycles and environmental exposure when measured in accordance with eia 364-06. the test current is as follows: 1 column fully powered 6.00a 2 adjacent columns fully powered 4.50a all columns fully powered 2.25a the metal organizer is to remain assembled for power contact evaluation. there is no shorting between power contacts and the metal organizer. 5.2 insulation resistance the insulation resistance of mated connectors shall not be less than 1000 m after environmental exposure when measured in accordance with eia 364-21. make sure metal organizer has been removed for all signal contact measurements because several positions are shorted together by the organizer. the following details shall apply: a. test voltage: 500 vdc b. electrification time: 60 seconds c. points of measurement: bet ween closest adjacent contacts d. number of readings: 30 (10 readi ngs per loose-piece connector set) 5.3 dielectric withstanding voltage there shall be no evidence of arc-over, insulation br eakdown, or excessive leakage current (> 0.5 ma) when the mated connectors are tested in accordance with eia 364-20. make sure metal organizer has been removed for all signal contact measurements because several positions are shorted together by the organizer. the following details shall apply: a. test voltage: 500 vac, 60hz b. test duration: 60 seconds c. voltage application rate: 500 v per second d. points of measurement: bet ween closest adjacent contacts e. number of readings: 30 (10 readi ngs per loose-piece connector set) pdm: rev:c released . status: printed: nov 28, 2010
number GS-12-452 type product specifcation title page revision 5 of 13 c authorized by date zipline tm connector system m. gray 2009-10-05 classification unrestricted copyright fci form e-3334 rev f gs-01-001 5.4 current rating (signal and power imla?s to be tested separately) 5.4.1 general criteria ? test specification: eia 364-70 ? ambient temperature: 25 ? c ? airflow: none (still-air) 5.4.2 signal contacts ? the metal organizer must be removed fo r all signal contact measurements because several positions are shorted together by the metal organizer. ? measure temperature versus applied current ? all contacts powered ? thermocouple attachment: mechanically attac hed to the base of the receptacle mating beams. ? thermocouple location: one thermocouple on a central position on each of the two middle columns (two thermocouples per tested assembly) ? copper trace weight: 1oz on one external layer, connector side. ? the temperature-rise above ambient shall not exceed 30 ? c at 0.25a per contact for backpanel and orthogonal configurations, and 0.20a per contact for coplanar configurations. 5.4.3 power contacts ? the metal organizer is to remain assembled for power contact evaluation. there is no shorting between power contacts and the metal organizer. ? measure temperature versus applied current ? powered contact configurations to be qualif ied are represented in the supporting table. ? thermocouple attachment: mechanically attac hed to the base of the receptacle mating beams. ? thermocouple location: one thermocouple on a central position of each column tested. columns with thermocouples are noted in the supporting table ? copper trace weight: 2oz on one exte rnal layer, opposite connector side. ? the temperature-rise above ambient shall not exceed 30 ? c at the current levels noted in the supporting table. actual output curves shall be plotted up to 50 ? c t-rise. test configurations total number of columns in test sample: 12 number of power contacts within each column: 6 imla columns fully powered columns with thermocouples current rating per contact current rating per column #1 #1 6.00a 36.0a #1, #2 #1, #2 4.50a 27.0a all #6, #7 2.25a 13.5a current-rating per column drops as the number of adjacent powered columns increases. this is due to the cumulative heating effect of multiple columns powered in still-air test conditions. pdm: rev:c released . status: printed: nov 28, 2010
number GS-12-452 type product specifcation title page revision 6 of 13 c authorized by date zipline tm connector system m. gray 2009-10-05 classification unrestricted copyright fci form e-3334 rev f gs-01-001 6.0 mechanical characteristics 6.1 mating / un-mating force perform in accordance with eia 364-13. the forc e to mate a receptacle connector and compatible header shall not exceed 0.40 n per contact for signal c ontacts, and 1.65 n per contact for power contacts (each power contact consisting of 3 mating interfaces). the un-mating force shall not be less than 0.10 n per contact for signal contacts, and 0.30 n per contac t for power contacts. t he following details shall apply: a. cross head speed: 1 inch per minute b. lubrication: none c. utilize free-floating fixtures d. number of mate/un-mate cycles: 3 e. number of mated connector pairs to be tested: per test matrix tables 6.2 compliant pin insertion force the common compliant pin design was qualified during the airmax vs ? qualification testing. please refer to test report el-2004-03-008d. the require ments are restated here for reference. perform in accordance with eia 364-05. fully populat ed connectors shall be applied to test boards with minimum, maximum, and nominal size plated through holes (as defined in table 2) using an electric application press and fci recommended application t ooling. the following details shall apply: a. insertion force per press-fit tail: 25 n maximum b. number of readings: 1 per connector assembly tested c. number of connectors to be tested: 13 sets (3 se ts in minimum holes; 5 sets in nominal holes; 5 sets in maximum holes) 6.3 compliant pin retention force the common compliant pin design was qualified during airmax vs ? qualification testing. please refer to test report el-2004-03-008d. the requirem ents are restated here for reference. perform in accordance with eia 364-05. fully popul ated connectors shall be removed from test boards with minimum, maximum, or nominal size plated th rough holes (as defined in table 2) using an electric application press and fci recommended removal tooling. the following details shall apply: a. retention force per press-fit tail: 3 n minimum b. number of connectors to be tested: 13 sets (3 se ts in minimum holes; 5 sets in nominal holes; 5 sets in maximum holes) 6.4 pcb hole deformation radius perform in accordance with telcordia gr-1217-core, section 5.1.7. use test boards with nominal diameter plated through holes. make cross-sections 0.25mm (0.010 inch) from the top board surface and near the center of the press-fit section. photograph and measure the minimum copper thickness remaining between the compliant pin and the printed wiring board laminate and the hole deformation radius. the minimum average copper thickness rema ining between the compliant pin and the printed wiring board laminate shall not be less than 7.5 m (0.0003?). the maximum average hole deformation radius shall be no greater than 37.5 m (0.0015?). the maximum hole deformation radius reading must not exceed 50 m (0.0020?). test 15 holes. 6.5 pcb hole wall damage perform in accordance with telcordia gr-1217-core, section 5.1.7. use test boards with nominal diameter plated through holes. cross-section perpendicular to the board surface and through the compliant section wear track. there shall be no copper cracks, separations between conductive interfaces, or laminate-to-copper separations. test 15 pins. pdm: rev:c released . status: printed: nov 28, 2010
number GS-12-452 type product specifcation title page revision 7 of 13 c authorized by date zipline tm connector system m. gray 2009-10-05 classification unrestricted copyright fci form e-3334 rev f gs-01-001 7.0 environmental conditions after exposure to the following environmental conditions in accordance with ?table 1 ? qualification test matrix?, the product shall show no physical damage and shall meet t he electrical and mechanical requirements in sections 6 and 7. unless specified otherwise the products shall be mated during exposure. 7.1 thermal shock: perform in accordance with eia 364-32. the following details shall apply: a. number of cycles: 5 b. temperature range: -55 to + 85 o c c. time at each temperature: 30 minutes minimum d. transfer time: 30 seconds maximum 7.2 cyclical humidity and temperature: samples are to be exposed to cyclical humidity and temperature in accordance with eia 364-31. samples are to be subjected to 50 cycles of 10-hour duration for a total of 500 hours. a cycle consists of the following steps. a. 2 hour ramp from 25c at 80% -98% rh to 65c at 90%-98% rh b. 4 hour dwell at 65c at 90%-98% rh c. 2 hour ramp down to 25c at 80%-98% rh d. 2 hour dwell at 25c at 80%-98% rh 7.3 temperature life: perform in accordance with eia 364-17. headers and receptacles shall remain mated without any electrical load. the following details shall apply: a. temperature: 85c b. duration: 500 hours 7.4 industrial mixed flowing gas (class iia, 4-gas): expose samples to gas mixture per telcordia gr-1217- core, section 9.1.3. details are as follows: a. temperature: 30 c b. relative humidity: 70% c. mandatory readings after the 10 th and 20 th days d. gas compositions, per central office requirements: gas type gas concentration no 2 200 ppb cl 2 10 ppb h 2 s 10 ppb so 2 100 ppb un-mated backpanel connectors are to be exposed to gas mixture for 10 days, then mated and exposed for an additional 10 days. pdm: rev:c released . status: printed: nov 28, 2010
number GS-12-452 type product specifcation title page revision 8 of 13 c authorized by date zipline tm connector system m. gray 2009-10-05 classification unrestricted copyright fci form e-3334 rev f gs-01-001 7.5 vibration perform in accordance with telcordia gr-1217-core, sections 6.3.5 and 9.1.2.1. the following details shall apply: a. vibration amplitude: 1.5 mm (0.06 inch) double amplitude or 10g acceleration b. frequency range: 10 to 500 to 10 hz c. sweep time: 15 minutes per cycle d. duration: 8 hours along each of three orthogonal axes (24 hours total) e. mounting: rigidly mounted assemblies f. no discontinuities greater than 1 micro-second (requirement of signal connectors only) 7.6 mechanical shock perform in accordance with telcordia gr-1217-core, sections 6.3.5 and 9.1.2.1. the following details shall apply: a. amplitude: half sine 30g b. duration: 11 milliseconds c. number of shocks: 3 shocks in each direct ion along each of three orthogonal axis (18 total) d. mounting: rigidly mounted assemblies e. take resistance measurements after shock in each axis f. no discontinuities greater than 1 micro- second (required of signal connectors only) 7.7 durability perform in accordance with eia 364-09c. use standard laboratory procedure as applicable to the specific product. the following details shall apply: a. number of cycles: see table 1 (200 total mating cycles) b. cycling rate: 12.5 cm (5 inches) per minute 7.8 dust contamination perform in accordance with telcordia gr -1217-core, section 9.1.1.1 & table 9-1. samples shall be subjected to a one-hour dust exposure using a benign dus t composition as specified in table 9-1 of telcordia gr-1217-core, november 1995. un-mated backpanel connectors alone sha ll be subjected to dust exposure. 7.9 disturb perform in accordance with telcordia gr-1217- core, section 9.1.3.3 paragraph 7. the mated connectors shall be subjected to an interface disturbance that consists of slightly unmating the sample approximately 0.10 mm (0.004 inch). the sample is then reseated and measurements are made. pdm: rev:c released . status: printed: nov 28, 2010
number GS-12-452 type product specifcation title page revision 9 of 13 c authorized by date zipline tm connector system m. gray 2009-10-05 classification unrestricted copyright fci form e-3334 rev f gs-01-001 8.0 quality assurance provisions 8.1 equipment calibration all test equipment and inspection facilities used in the performance of any test shall be maintained in a calibration system in accordance with iso 9000. 8.2 inspection conditions unless otherwise specified herein, all inspecti ons shall be performed under the following ambient conditions: a. temperature: 25 5c b. relative humidity: 20% to 80% c. barometric pressure: local ambient 8.3 sample quantity and description the sample descriptions and quantities are shown in tables 3 and 4. the number of readings is specified in the description for each test. 8.4 acceptance electrical and mechanical requirements placed on test samples as indicated in the sections of this specification shall be established from test data using appropriate statisti cal techniques or shall otherwise be customer specified, and all samples tested in accordance with the product spec ification shall meet the stated requirements. failures attributed to equipment, test set-up or operat or error shall not disqua lify the product. if product failure occurs, corrective action shall be tak en and samples resubmitted for qualification. 8.5 qualification testing qualification testing shall be performed on sample units with equipment and procedures normally used in production. the test sequences ar e shown in tables 1 and 2. 8.6 re-qualification testing if any of the following conditions occur, the respons ible product engineer shall in itiate re-qualification testing consisting of all applicable parts of the qualif ication test program as shown in tables 1 and 2. a. a significant design change is made to the exis ting product, which impacts the product form, fit or function. examples of significant changes shall in clude, but not be limited to, changes in the plating, material composition or thickness, contact force, pin/contact surface geometry, insulator or housing design, pin/contact base material or pin/contact lubrication. b. a significant change is made to the manufacturing process, which impacts the product form, fit or function. c. a significant event occurs during production or end use requiring corrective action to be taken relative to the product design or manufacturing process. pdm: rev:c released . status: printed: nov 28, 2010
number GS-12-452 type product specifcation title page revision 10 of 13 c authorized by date zipline tm connector system m. gray 2009-10-05 classification unrestricted copyright fci form e-3334 rev f gs-01-001 table 1: qualification test matrix, signal connectors test group id ? p 1 2 3a 3b 4 (1) 5 6 test description section design verification for product extension mixed flowing gas temp life thermal shock & humidity thermal shock & humidity vibration & mech. shock pcb hole deform current rating visual examination of product 4.3 1,5 1,13 1,5 1,10 1,12 1,11 1 1,3 electrical: contact resistance, low level 5.1 2,4 2,4,6,8,10, 12 2,4 2,4,6,8,10,11 2,4,6,8,10 insulation resistance 5.2 2,5,8 dielectric withstanding voltage 5.3 3,6,9 current rating 5.4 2 mechanical: mating/un-mating force 6.1 see note 3 see note 3 see note 3 see note 3 compliant pin insertion force 6.2 see note 2 compliant pin retention force 6.3 see note 2 pcb hole deformation radius 6.4 2 (4) pcb hole wall damage 6.5 3 (4) environmental: thermal shock 7.1 4 3 cyclical humidity & temperature 7.2 7 9 temperature life 7.3 3 mfg, unmated, 10-days 7.4 5 mfg, mated, 10-days 7.4 7 vibration 7.5 7 (1) mechanical shock 7.6 9 (1) durability, 100 cycles (3) 7.7 3 3, 11 5 3 dust contamination 7.8 7 5 disturb 7.9 9 test sequence notes: 1. discontinuity is measured only on t he set of connectors that are not being monitored for llcr (test group 4) 2. zipline products use exactly the same 0.2mm thick press-fit tail as the qualified airm ax vs connector system. therefore, only pcb hole deformation radius and pcb hole wall damage tests were performed in nominal pcb holes to verify press-fit performance. 3. record mating and un-mating forces on first three cycles of durability. 4. pcb hole deformation evaluation to be ca rried out after three repair cycles. pdm: rev:c released . status: printed: nov 28, 2010
number GS-12-452 type product specifcation title page revision 11 of 13 c authorized by date zipline tm connector system m. gray 2009-10-05 classification unrestricted copyright fci form e-3334 rev f gs-01-001 table 2: qualification test matrix, power imlas test group id ? p 1 (1) 2 (1) 3 (1) 4 (1) 5 6 (2) test description section design verification for product extension mixed flowing gas temp life thermal shock & humidity vibration & mech. shock (5) pcb hole deform current rating visual examination of product 4.3 1,7 1,14 1,6 1,12 1,12 1 1,4 electrical: contact resistance, at specified current 5.1 3,6 2,4,6,8,10,12 2,4 2,4,6,8,10 2,4,6,8,10 3 insulation resistance 5.2 dielectric withstanding voltage 5.3 current rating 5.4 2,5 13 5 11 11 2 mechanical: mating/un-mating force 6.1 see note 3 see note 3 see note 3 see note 3 compliant pin insertion force 6.2 compliant pin retention force 6.3 pcb hole deformation radius 6.4 2 (4) pcb hole wall damage 6.5 3 (4) environmental: thermal shock 7.1 3 cyclical humidity & temperature 7.2 9 temperature life 7.3 3 mfg, unmated, 10-days 7.4 5 mfg, mated, 10-days 7.4 7 vibration 7.5 7 mechanical shock 7.6 9 durability, 100 cycles (3) 7.7 4 3,11 5 3 dust contamination 7.8 7 5 disturb 7.9 9 test sequence notes: 1. the assembled power configuration to be tested is ?all imlas powered?. 2. the assembled power configurations tested for the not ed sequences are 1 end-imla powered, and all imlas powered. 3. record mating and un-mating forces on first three cycles of durability. 4. pcb hole deformation evaluation to be ca rried out after three repair cycles. 5. continuity monitoring is only requir ed for signal connector test sequence. pdm: rev:c released . status: printed: nov 28, 2010
number GS-12-452 type product specifcation title page revision 12 of 13 c authorized by date zipline tm connector system m. gray 2009-10-05 classification unrestricted copyright fci form e-3334 rev f gs-01-001 table 3: qualification sample requirements, signal connectors test group id ? p 1 2 3a 3b 4 5 6 sample description (1) design verification for product extension (1) mixed flowing gas temp life thermal shock & humidity thermal shock & humidity vibration & mech. shock pcb hole deform current rating product and test samples required (all 6 pair, 12 imla connectors (1) ): header samples 4 3 4 3 4 4 9 3 receptacle samples 4 3 4 3 4 4 3 llcr test board sets 4 3 4 4 3 continuity boards sets 1 current rating test board sets (signal) 3 nominal hole mechanical test boards 3 sample requirement notes: 1. the largest version of each product conf iguration is exposed to the entire qualific ation program (test groups 1-6). product extensions using the same design, but fewer rows or different column spacing are to be exposed to test group p only for design verification. table 4: qualification sample requirements, power imla connectors test group id ? p 1 (2) 2 (2) 3 (2) 4 (2) 5 (2) 6 (3) sample description design verification for product extension (2) mixed flowing gas temp life thermal shock & humidity vibration & mech. shock pcb hole deform current rating product and test samples required (all 6 pair, 12 imla connectors (1) ): header samples 4 3 4 4 3 6 6 (3) receptacle samples 4 3 4 4 3 6 (3) current rating test board sets (power) 4 3 4 4 3 6 (3) nominal hole mechanical test boards 2 sample requirement notes: 1. the largest version of each product conf iguration is exposed to the entire qualific ation program (test groups 1-6). product extensions using the same design, but fewer rows or different column spacing are to be exposed to test group p only for design verification. 2. all connector samples in this group fully loaded with power imlas unless otherwise noted. 3. three versions tested, 3 data-sets each: 1) one end imla pow ered 2) two end adjacent imlas powered 3) all imlas pow ered. pdm: rev:c released . status: printed: nov 28, 2010
number GS-12-452 type product specifcation title page revision 13 of 13 c authorized by date zipline tm connector system m. gray 2009-10-05 classification unrestricted copyright fci form e-3334 rev f gs-01-001 9.0 revision record rev page description ec # date a all initial release v09-0145 2009-04-01 b all see ecr v09-0381 for the full list of changes. v09-0381 2009-09-04 c all modified entire document to add coplanar information and requirements. see ecr v09-0484 for the full list of changes. v09-0484 2009-10-05 pdm: rev:c released . status: printed: nov 28, 2010

▲Up To Search▲

Price & Availability of GS-12-452

	To Download GS-12-452 Datasheet File
If you can't view the Datasheet, Please click here to try to view without PDF Reader .