star point relay spr high current solutions high current devices catalog 1308028-2 revised 3-2008 all specifications subject to change. consult tyco electronics for latest specifications. 186 design elv/rohs/weee compliant sealed: sealing in accordance with iec 68; immersion cleanable: protection class ip67 to iec 529 (en 60 529) weight approx. 30 g (1.06 oz.) nominal voltage 12 v, 24 v or 42 v terminals terminals optimized for welding assembly conditions all parametric, environmental and endurance tests are performed according to eia standard rs-407-a at standard test conditions unless otherwise noted: 23? ambient temperature, 20 - 50% rh, 998.9 ?3.9 hpa. for general storage and processing recommendations please refer to our application notes and especially to storage in the ?lossary page 23 or at http://relays.tycoelectronics.com/ appnotes/ disclaimer all technical performance data apply to the relay as such, specific conditions of the individual application are not considered. please always check the suitability of the relay for your intended purpose. we do not assume any responsibility or liability for not complying herewith. we recommend to com plete our questionnaire and to request our technical service. any responsibility for the application of the product remains with the customer only. all specifications a re subject to change without notification. all rights of tyco electronics are reserved. features full, symmetric star-point disconnection of an electric power steering motor limiting continuous current 90 a disconnection of high over-currents up to 200 a in 12 v and up to 60 a in 36 v power nets contact arrangement fulfills 42 v power net requirements optimized dimensions: l x h x w (in mm) 32 x 17.5 x 18 resistant against high ambient temperature up to 135? contact resistance typ. < 2 m per path for load current 20 a (after fritting) typical applications all epa/eps applications please contact tyco electronics for relay application support. 135_3d03 04-high current_p_185-202_2.qxd 17.03.2008 18:51 uhr seite 186
star point relay spr high current solutions high current devices catalog 1308028-2 revised 3-2008 all specifications subject to change. consult tyco electronics for latest specifications. 187 dimensional drawing 135_dd1 1) epoxy at terminals exceeds max. 0.9 mm over coverage. 2) permanent acceptable deformation 0.25 mm respectively 0.5 mm temporarily. maximum permissible thermal load of the terminals during the resistance welding process depends on leadframe design. view of the terminals (bottom view) 04-high current_p_185-202_2.qxd 17.03.2008 18:51 uhr seite 187
star point relay spr high current solutions high current devices catalog 1308028-2 revised 3-2008 all specifications subject to change. consult tyco electronics for latest specifications. 188 contact data contact configuration triple make contact circuit symbol rated voltage 12 v 36 v rated current 1) 90 a contact material agni0.15 limiting continuous current 1) 23? 120 a 85? 90 a 125? 60 a emergency switch off > 10 cycles without suppression device 200 a 2) 60 a 2) voltage drop at 90 a (initial) 3) per load path < 180 mv mechanical endurance (without load) > 10 6 operations electrical endurance dry switching (i load only carried, not switched) 4) > 2 x 10 5 operations i load = 120 a at 23? 500 ms on/off 1) max. terminal temperatures up to 180? are allowed. final temperatures depend on the leadframe layout. 2) parallel diode is not recommended in any case. 3) after fritting with 90 a for 30 s. 4) important. coil data available for nominal voltages 12 v nominal power consumption of the unsuppressed coil at nominal voltage 1.5 w test voltage winding/contact 500 vac rms ambient temperature range ?0 to +125? operate time at nominal voltage < 20 ms release time at nominal voltage 1) < 10 ms 1) for unsuppressed relay coil. note: a low resistive suppression device in parallel to the relay coil increases the release time and reduces the lifetime caused by increased erosion and/or higher risk of contact tack welding. circuit diagram t0 1 triple make contact/form 3 35 4 1 2 04-high current_p_185-202_2.qxd 17.03.2008 18:51 uhr seite 188
star point relay spr high current solutions high current devices catalog 1308028-2 revised 3-2008 all specifications subject to change. consult tyco electronics for latest specifications. 189 environmental conditions temperature range, storage refer to storage in the ?lossary catalog page 23 or http://relays.tycoelectronics.com/appnotes/ test relevant standard testing as per dimension comments random vibration iec 60068-2-64 20 - 1000 hz no change in the energized min. 6 g rms switching state not energized min. 4 g rms > 10 s shock resistance iec 60068-2-27 (half sine form single pulses) 6 ms no change in the energized min. 40 g switching state not energized min. 10 g > 10 s sealing iec 60068-2-17 qc, method 2 1 min/70? protection class iec 529 (en60529) ip67 ordering information part numbers (see table below for coil data) circuit/contact contact enclosure special features relay description part number arrangement material V23135-W1001-A309 1-1414704-0 t0/form 3 agni0.15 ip67 terminals for welding assembly v23135-w1002-a309 1-1414705-0 t0/form 3 agni0.15 ip67 terminals for welding assembly coil versions coil data rated coil coil resistance must must for voltage ?0% operate voltage release voltage spr (v) ( ) at 23? (v) at 23? (v) v23135-w1001-**** 12 150 6.2 1.0 v23135-w1002-**** 10 97 5.0 0.8 standard delivery packs (orders in multiples of delivery pack) spr: 357 pieces 04-high current_p_185-202_2.qxd 17.03.2008 18:51 uhr seite 189
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