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122 utv ruggedized reverse bayonet connectors completely intermountable with vg 95234 : the ms 5015 reverse bayonet connectors description this connector series is an enhanced version of the vg 95234 connec- tor standard but remains completely intermountable with vg 95234 : the ms 5015 reverse bayonet connec- tors. new dynamic i p68 / ip69k up to 500 hr salt spray vg95234 intermounta ble features and benefits (see also page 3) an interfacial seal is present on the male inserts to extend the creepage distance and to have a better sealing when the connector is mated. the insulator is retained into the plug or receptacle shell by a metallic retaining ring which can be removed with a small screwdriver. once removed, user can defined insulator orientation. contacts gauge 8, 12 or 16 are machined crimp contacts, removable thanks to a clip on the contact. no tools are needed to insert contacts into the insulator. an extraction tool is available to extract the contacts. the tool is engaged by the front face of the connector and the contacts are rear released. contacts are crimped thanks to very common toolings. the connector is rated 2 levels of water protection (see page 3): dynamic ip67/ip68/ip69k when mated and used with suitable accessories, a grommet or a sealed back shell. this connector can be supplied fully assembled or in component form (please consult us). corrosion spray resistance is rated up to 500 hours salt spray cadmium and lead free materials are used
3 new utv ruggedized series new utv series: the ruggedized product range in the trim trio broadline. using size 16 signal and size 12 & 8 power contacts for up to 30 amps per contact. utv series major technical features & benefits for detailed information on utv series offering see pages 122 to 139 ruggedized full metal reverse bayonet connector ? enabling 500 mating-unmating without wear out ? secure locking device audible ?click? when mating visible yellow dot to indicate end of mating cycle in accordance with following standards ? completely intermountable with vg95234: the ms5015 reverse bayonet connectors cadmium and lead free materials are used up to 500 hours salt spray resistance ? can be used in very severe environment dynamic ip68* connector will remain ip68 even when: ? pulling on the cable ? bending the cable * with appropriate back shell and grommet * exists also in ip67 version dynamic ip69k* connector withstands high pressure water cleaning. * with appropriate back shell and grommet
123 description receptacle plug wear pins roller pin contact to crimp with metallic retention clip receptacle shell interfacial seal retaining insulator ring hard thermoplastic insert socket contact to crimp with metallic retention clip hard thermoplastic insert retaining insulator ring plug shell yellow marking for locking end indication utv new dynamic i p68 / ip69k up to 500 hr salt spray vg95234 intermounta ble
124 mechanical mechanical endurance : 500 mating and unmating minimum retention force of the contact in the insulator : - 70 n for contacts # 16 (1.6 mm) - 90 n for contacts # 12 (2.4 mm) - 110 n for contacts # 8 (3.6 mm) minimum values with a maximum displacement of the contact of 0.3 mm (following nff 61030) retention of the insulator in the shell : (following mil-c-26482g series 2 class l standard) bayonet coupling mechanism - coupling torque : following vg 95234 vibrations : following nff 61030 sinus vibrations : 10 - 100 hz acceleration : 2 g shocks : acceleration = 30 g duration = 18 ms following nff 61030 impact strength (free fall of the plug). the connector plug is subjected to a free fall test. the height of drop is 0.75 m. no mechanical damage. electrical contact resistance : - 2.5 m maxi for contact # 16 - 1.3 m maxi for contact # 12 - 0.9 q maxi for contact # 8 following nff 61030 maximum current per contact : - 15 amps for contact # 16 - 20 amps for contact # 12 - 30 amps for contact # 8 withstanding voltage : - 2550 vrms for layouts # 16 - 3250 vrms for layouts # 12 and 8 insulation resistance : - 5000 m under 500 vcc - 4000 m under 220 vcc electrical continuity of the shells : 20 m maximum in mated conditions (interfacial seal is compression) minimum creepage distance = minimum insulation distance in the air : - 9 mm minimum for layouts with con- tacts # 16 - 12 mm minimum for layouts with con- tacts # 12 or # 8 environmental climatic category : -40oc +100oc dry heat test : +100oc during 96 h corrosion spray resistance : up to 500 hours salt spray damp heat : 21 days, 40c, 95% relative humidity the connector is rated 2 levels of water protection (see page 3): dynamic ip67/ip68/ip69k when mated and used with suitable accessories, a grommet or a sealed back shell. cadmium and lead free materials are used material shell in aluminium alloy with black zinc cobalt plating insulator : hard thermoplastic with glass fiber o?ring and interfacial seal in silicone retaining insulator ring in carbon steel robustness and high reliability of the locking mechanism technical features (see also page 3) stainless steel wear pin stainless steel roller this full product range is qualified by alstom, ratp and sncf. utv new dynamic i p68 / ip69k up to 500 hr salt spray vg95234 intermounta ble
125 modification code : please consult us insert orientation : n ; w ; x ; y ; z or 0 0 = for insulator not installed in the shell contact type : p - pin s - socket layouts shell size : 18 - 20 -22 - 24 - 28 - 32 - 36 - 40 connectors ordering information (without contacts and accessories) nota : please consult us if you want to order the connector in component form (shell and insert). shells, backshells, contacts and accessories have to be ordered separately shell type rear mounting receptacle b plug d rear mounting receptacle for pc tails contact # 16 contacts mounted c series utv b 22 ? 14 p n - - utv new dynamic i p68 / ip69k up to 500 hr salt spray vg95234 intermounta ble
126 shell a b c ?d e ?f threading g h ?k size max 0/+0.4 0.2 max 0.3 0/+0.15 class 2a 0.1 -0.15/0 18 45.50 23.05 4.00 25.50 35.00 3.25 1?x20 27.00 30.80 unef 20 45.50 23.05 4.00 28.70 38.00 3.25 1 1/8?x18 29.40 34.20 unef 22 45.50 23.05 4.00 31.90 41.00 3.25 1 1/4?x18 31.80 37.40 unef 24 48.00 23.05 4.00 35.20 44.50 3.75 1 3/8?x18 34.90 40.90 unef 28 48.00 24.05 4.00 41.50 50.80 3.75 1 5/8?x18 39.70 46.70 une 32 48.00 24.05 4.00 47.90 57.00 4.35 1 7/8?x16 44.50 53.40 un 36 48.00 24.05 4.00 52.50 63.50 4.35 2 1/16?x16 49.20 59.60 uns 40 48.00 24.05 4.00 59.00 70.00 4.35 2 5/16?x16 55.50 65.50 un connector dimensions receptacle receptacle with pc tails contact # 16 utv new dynamic i p68 / ip69k up to 500 hr salt spray vg95234 intermounta ble
127 panel cutout shell a b c maximum thickness of the panel size 0.15 0/+0.3 0.10 for rear mounting 4 holes ? c note : the above panel cut-out enables front mounting of all receptacles. 18 27 31,2 3,4 3 20 29,4 34,6 3,4 3 22 31,8 37,8 3,4 3 24 34,9 41,3 3,9 3 28 39,7 47,1 3,9 3 32 44,5 53,8 4,5 3 36 49,2 60 4,5 3 40 55,5 66,4 4,5 3 utv new dynamic i p68 / ip69k up to 500 hr salt spray vg95234 intermounta ble
128 plug shell a b c t hreading g size max max max class 2a 18 45.60 37.30 25.50 1?x 20 unef 20 45.60 41.50 28.70 1 1/8?x 18 unef 22 45.60 44.00 31.90 1 1/4?x 18 unef 24 45.60 48.50 35.20 1 3/8?x 18 unef 28 48.10 55.30 41.50 1 5/8?x 18 unef 32 48.10 62.00 47.90 1 7/8?x 16 un 36 48.10 66.80 52.50 2 1/6? x 16 uns 40 48.10 74.50 59.00 2 5/16?x 16 un utv new dynamic i p68 / ip69k up to 500 hr salt spray vg95234 intermounta ble
129 layouts (marking on front face of female insulator) alternative insert orientation positions layouts n w x y z male female 18-19 0 - 120 240 - 10 16 20-15 0 80 - - 280 13 21 22-14 0 80 - - 280 16 25 24-10 0 80 110 250 280 19 31 28-21 0 80 110 250 280 27 40 32-a13 0 65 130 230 295 45 75 36-a22 0 80 110 250 280 53 88 40-a35 0 70 130 230 290 61 99 40-a60 0 80 110 250 280 63 100 key angular position n 18-19 20-15 22-14 24-10 28-21 10 contacts # 16 7 contacts # 12 19 contacts # 16 7 contacts # 8 37 contacts # 16 13 contacts # 12 22 contacts # 12 35 contacts # 12 60 contacts # 16 32 a13 36 a22 40 a35 40 a60 ? 3.6 ? 5 ? 3.6 ? 7 ? 3.6 ? 5 ? 5 ? 5 ? 3.6 note : for other layouts: consult factory. angular displacement of insert insulator weight (g) utv new dynamic i p68 / ip69k up to 500 hr salt spray vg95234 intermounta ble
130 contacts come from our well known trim-trio series. they are precision solid machined crimp snap-in pins and sockets for heavy duty top performance requirements. springs on both contacts are made of spring-tempered, heat treated, beryllium copper. the socket inner spring supplies high con- tact pressure to ensure low-resistance con- tact between pin and socket. the socket contact features closed entry to prevent probe damage. crimp barrels have insula- tion grips for vibration support and are provided with a cable stop and inspection hole. contacts construction contact body : high conductive copper alloy outer spring : tempered, heat treated, beryllium copper inner spring socket : tempered, heat treated, plated beryllium copper plating table au = gold plated : minimum of 0.4 of gold all over, over nickel coating ag = silver plated 5 of silver all over performance characteristics contacts # 16 contacts # 12 contacts # 8 maximum current rating 13 a 26 a 44 a contact resistance 3 m 5 m 5 m utv new dynamic i p68 / ip69k up to 500 hr salt spray vg95234 intermounta ble contact accommodation ?utv? connectors accept the following removable snap-lock contacts depending on the contact layout: size 16 (see contact section page 101) - rc/rm machined contacts - sc/sm stamped contacts - for coax and fiber optic contacts: consult factory size 12 (see page 131/132) - 8291 machined contacts size 8 (see page 131/132) - 8291 machined contacts contacts to be ordered separately. note: for size 16 coax and fiber optic contacts: consult factory.
131 contacts dimensions contacts # 16 (1.6 mm) contacts # 12 (2.4 mm) contacts # 8 (3.6 mm) length l = see table page 12 utv new dynamic i p68 / ip69k up to 500 hr salt spray vg95234 intermounta ble
132 contacts part numbers contact contact contact contact protection contact size type diameter part number dimensions (mm) mm mm 2 awg mm l #16 male 1.6 rm16m23k 0.52 ? 1.50 20-16 3 au 26.2 #16 female 1.6 rc16m23k 0.52 ? 1.50 20-16 3 au 18.2 #16 male 1.6 rm14m30k 2.50 14 3 au 26.2 #16 female 1.6 rc14m30k 2.50 14 3 au 18.2 #12 male 2.4 8291 1437 na 0.50 20 4.9 ag 26.8 #12 female 2.4 8291 1436 a 0.50 20 4,9 ag 24.3 #12 male 2.4 8291 1435 na 0.75 ? 1.00 18 4,9 ag 26.8 #12 female 2.4 8291 1434 a 0.75 ? 1.00 18 4,9 ag 24.3 #12 male 2.4 8291 1463 na 1.50 16 4,9 ag 24.8 #12 female 2.4 8291 1462 a 1.50 16 4,9 ag 22.3 #12 male 2.4 8291 1465 na 2.50 14 4,9 ag 24.8 #12 female 2.4 8291 1464 a 2.50 14 4,9 ag 22.3 #12 male 2.4 8291 1437 nk 0.50 20 4,9 au 26.8 #12 female 2.4 8291 1436 k 0.50 20 4,9 au 24.3 #12 male 2.4 8291 1435 nk 0.75 ? 1.00 18 4,9 au 26.8 #12 female 2.4 8291 1434 k 0.75 ? 1.00 18 4,9 au 24.3 #12 male 2.4 8291 1463 nk 1.50 16 4,9 au 24.8 #12 female 2.4 8291 1462 k 1.50 16 4,9 au 22.3 #12 male 2.4 8291 1465 nk 2.50 14 4,9 au 24.8 #12 female 2.4 8291 1464 k 2.50 14 4,9 au 22.3 #8 male 3.6 8291 3601 a 1.50 16 6.5 ag 25.5 #8 female 3.6 8291 3600 a 1.50 16 6.5 ag 25,5 #8 male 3.6 8291 3603 a 2.50 14 6.5 ag 25.5 #8 female 3.6 8291 3602 a 2.50 14 6.5 ag 25,5 #8 male 3.6 8291 3605 a 4.00 12 6.5 ag 25.5 #8 female 3.6 8291 3604 a 4.00 12 6.5 ag 25,5 #8 male 3.6 8291 3607 a 6.00 10 6.5 ag 25.5 #8 female 3.6 8291 3606 a 6.00 10 6.5 ag 25,5 note : dimensions are not contractual and may be subject to modifications. please consult us cable section of the conductor wire insulator diameter (maxi)* * allowable by the insert utv new dynamic i p68 / ip69k up to 500 hr salt spray vg95234 intermounta ble
133 adaptor type : 10 - long 00 - short grommet type : m for male or l for female (if grommet needed) accessories backshells ordering information modification code adaptor type : 10 - long 00 - short layout (grommet included) or 00 (without grommet) taille de bo?tier : 18 - 20 - 22 - 24 - 28 - 32 - 36 - 40 shell size : 18 - 20 - 22 - 24 - 28 - 32 - 36 - 40 s - straight backshell e - elbow backshell backnut r cable clamp c backshell for pma tube s cable clamp with sealing gland j cable clamp with sealing gland (trumpet) k cable clamp with sealing gland for shielding t utv j s 18 ? 00 00 series utv c s 22 ? 14 00 m adaptor ordering information shell size : 18 - 20 - 22 - 24 - 28 - 32 - 36 - 40 s - adaptor for straight backshell p - adaptor with pg outlet* series utv p s 18 ? 00 00 plug cap: f ex: vge1fxx (xx = shell size) receptacle cap: e ex: vge1exx (xx = shell size) utv new dynamic i p68 / ip69k up to 500 hr salt spray vg95234 intermounta ble * for metric threading: consult factory
134 accessories grommet (only when needed on spare parts) grommet are delivered with a conical ring grommet filler plug layout grommet type part number wire insulator diameter (mm) mini maxi * 18-19 male utvm18-1900 1,2 2,95 18-19 female utvl18-1900 1,2 2,95 20-15 male utvm20-1500 1,2 3,6 20-15 female utvl20-1500 1,2 3,6 22-14 male utvm22-1400 1,2 2,95 22-14 female utvl22-1400 1,2 2,95 24-10 male utvm24-1000 4,2 6,2 24-10 female utvl24-1000 4,2 6,2 28-21 male utvm28-2100 1,2 2,95 28-21 female utvl28-2100 1,2 2,95 32a13 male utvm32a1300 1,2 3,6 32a13 female utvl32a1300 1,2 3,6 36a22 male utvm36a2200 1,2 3,6 36a22 female utvl36a2200 1,2 3,6 40a35 male utvm40a3500 1,2 3,6 40a35 female utvl40a3500 1,2 3,6 40a60 male utvm40a6000 1,2 2,95 40a60 female utvl40a6000 1,2 2,95 * please consult us if your wire has an insulation diameter over these values, we will propose you another grommet. contact part color photo size number # 16 8500-479 blue # 12 panel gasket shell size part number dimensions a 0.5 b 0.2 c 0/+0.3 ? d 0/+0.3 20 utvg20 38 29.4 34.2 4.2 22 utvg22 41 31.8 37.4 4.2 24 utvg24 44.5 34.9 40.9 4.2 28 utvg28 50.8 39.7 46.7 5.1 32 utvg32 57 44.5 53.4 5.1 36 utvg36 63.5 49.2 59.6 5.1 40 utvg40 69.9 55.5 65.5 5.1 4 holes ? d utv new dynamic i p68 / ip69k up to 500 hr salt spray vg95234 intermounta ble
135 synoptic of straight backshells (for ip67 applications) synoptic of adaptors receptacle plug long adaptor with pg outlet short adaptor with pg outlet utv ps**0010 utv ps**0000 ref description description ref cable clamp with sealing gland for shielding utv ts****00 backnut cable clamp utv rs****00 utv cs****00 backshell for pma tube utv ss****10 backshell for pma tube utv ss****00 cable clamp with sealing gland utv js****10 cable clamp with sealing gland utv js****00 cable clamp with sealing gland (trumpet shape to avoid cable wound) utv ks****10 cable clamp with sealing gland (trumpet shape to avoid cable wound) utv ks****00 cable clamp with sealing gland for shielding utv ts****10 +++++++++ u nb: ip68 backshells are available under request utv new dynamic i p68 / ip69k up to 500 hr salt spray vg95234 intermounta ble
136 dimensions shell 18 shell 20 shell 22 shell 24 shell 28 shell 32 shell 36 shell 40 **** **** **** **** **** **** **** **** **** **** **** **** **** **** **** = = = = = = = = = = = = = = = 18-19 18-00 20-15 20-00 22-14 22-00 24-10 24-00 28-21 28-00 32a13 32a00 36a22 36a00 40a00 with grommet without grommet with grommet without grommet with grommet without grommet with grommet without grommet with grommet without grommet with grommet without grommet with grommet without grommet with grommet without grommet **** = 40a35 40a60 note : dimensions are not contractual and may be subject to modifications. ? all backshells are compatible with a grommet and a conical ring. ? for cable or pma tube diameter not included in the above chart please consult us. example of rear dimensions calculation of a shell size 18 connector with a sealing gland cable clamp backshell without grommet and with a long adaptor backshell p/n : utv js 18 00 10 rear dimensions receptacle + backshell : a + f + m = 94,1 mm a 22.5 22.5 22.5 22.5 24 24 24 24 b 45.6 45.6 45.6 45.6 48.1 48.1 48.1 48.1 c 18 18 18 18 1 7 1 7 1 7 1 7 d 44 44 44 44 47 e 28,5 28,5 26 26 23 f 48,6 48,6 48,6 48,6 58 48 48 48 g 34 34 34 34 33 33 33 33 h 35,5 35,5 38,5 38,5 38.5 38.5 52 46 k pma1 7 pma1 7 pma23 pma23 pma29 pma29 pma36 pma48 m 23 23 31 31 31.5 31.5 37.5 45 n 7/12 9/14 10/18 10/18 14/24 14/24 22/30 25/35 p 30 31,5 38,5 38,5 45 45 51.5 57 s 33,5 33,5 43 43 52 52 t 8/12,5 10/14,5 13,5/18 13,5/18 1 7/24 1 7/24 u 4/15,5 7/15,5 9/15,5 8,5/19,5 9,5/19,5 pg13,5 pg16 pg 21 pg21 pg29 pg29 pg36 pg42 utv new dynamic i p68 / ip69k up to 500 hr salt spray vg95234 intermounta ble
137 e synoptic of elbow backshells (ip67 applications) part number ++++ backshell for pma tube cable clamp with sealing gland cable clamp with sealing gland (trumpet shape to avoid cable wound) cable clamp with sealing gland for shielding utv se****00 utv je****00 utv ke****00 utv te****00 receptacle plug description part number + cable clamp utv ce****00 description receptacle plug u nb: ip68 backshells are available under request utv new dynamic i p68 / ip69k up to 500 hr salt spray vg95234 intermounta ble
138 dimensions note : dimensions are not contractual and may be subject to modifications. ? all backshells are compatible with a grommet and a conical ring. ? for cable or pma tube diameter not included in the above chart please consult us. shell 18 shell 20 shell 22 shell 24 shell 28 shell 32 shell 36 shell 40 **** **** **** **** **** **** **** **** **** **** **** **** **** **** **** = = = = = = = = = = = = = = = 18-19 18-00 20-15 20-00 22-14 22-00 24-10 24-00 28-21 28-00 32a13 32a00 36a22 36a00 40a40 with grommet without grommet with grommet without grommet with grommet without grommet with grommet without grommet with grommet without grommet with grommet without grommet with grommet without grommet with grommet without grommet **** = 40a35 40a60 a 22,5 22,5 22,5 22,5 24 24 24 24 b 45,6 45,6 45,6 45,6 48,1 48,1 48,1 48,1 c 44 43,5 43,5 46 41 d 26 25,5 1 7,5 20 18 e 28,5 28,5 26 26 23 f 43 44 44 49 46 59 60 h 35,5 35,5 38,5 38,5 38,5 38,5 46 k pma1 7 pma1 7 pma23 pma23 pma29 pma36 pma36 m 23 23 31 31 31,5 31,5 37.5 n 7/12 9/14 10/18 10/18 14/24 14/24 22/30 p 30 31,5 38,5 38,5 45 45 51,5 s 33,5 33,5 43 43 52 52 t 8/12,5 10/14,5 13,5/18 13,5/18 1 7/24 1 7/24 u 4/15,5 7/15,5 9/15,5 8,5/19,5 9,5/19,5 pg13,5 pg16 pg 21 pg21 pg29 pg29 pg36 pg42 utv new dynamic i p68 / ip69k up to 500 hr salt spray vg95234 intermounta ble
139 tooling data contact contact contact contact contact size crimp tool locator extraction size type ? mm part number mm 2 awg tool #16 male 1.6 rm16m23k 0.52 - 1.50 20-16 mh860 (m22520/7-01) mh86164g rx2025ge1 #16 female 1.6 rc16m23k 0.52 - 1.50 20-16 mh860 (m22520/7-01) mh86164g rx2025ge1 #16 male 1.6 rm14m30k 2.50 14 rx2025ge1 #16 female 1.6 rc14m30k 2.50 14 rx2025ge1 #12 male 2.4 8291 1437 na 0.50 20 m31 7 vge10077a 5106.021.09.24 #12 female 2.4 8291 1436 a 0.50 20 m31 7 vge10077a 5106.021.09.24 #12 male 2.4 8291 1435 na 0.75 - 1.00 18 m31 7 vge10077a 5106.021.09.24 #12 female 2.4 8291 1434 a 0.75 - 1.00 18 m31 7 vge10077a 5106.021.09.24 #12 male 2.4 8291 1463 na 1.50 16 m31 7 vge10077a 5106.021.09.24 #12 female 2.4 8291 1462 a 1.50 16 m31 7 vge10077a 5106.021.09.24 #12 male 2.4 8291 1465 na 2.50 14 m31 7 vge10077a 5106.021.09.24 #12 female 2.4 8291 1464 a 2.50 14 m31 7 vge10077a 5106.021.09.24 #12 male 2.4 8291 1437 nk 0.50 20 m31 7 vge10077a 5106.021.09.24 #12 female 2.4 8291 1436 k 0.50 20 m31 7 vge10077a 5106.021.09.24 #12 male 2.4 8291 1435 nk 0.75 - 100 18 m31 7 vge10077a 5106.021.09.24 #12 female 2.4 8291 1434 k 0.75 - 100 18 m31 7 vge10077a 5106.021.09.24 #12 male 2.4 8291 1463 nk 1.50 16 m31 7 vge10077a 5106.021.09.24 #12 female 2.4 8291 1462 k 1.50 16 m31 7 vge10077a 5106.021.09.24 #12 male 2.4 8291 1465 nk 2.50 14 m31 7 vge10077a 5106.021.09.24 #12 female 2.4 8291 1464 k 2.50 14 m31 7 vge10077a 5106.021.09.24 #8 male 3.6 8291 3601 a 1.50 16 m31 7 vge10078a 5106.021.09.36 #8 female 3.6 8291 3600 a 1.50 16 m31 7 vge10078a 5106.021.09.36 #8 male 3.6 8291 3603 a 2.50 14 m31 7 vge10078a 5106.021.09.36 #8 female 3.6 8291 3602 a 2.50 14 m31 7 vge10078a 5106.021.09.36 #8 male 3.6 8291 3605 a 4.00 12 m31 7 vge10078a 5106.021.09.36 #8 female 3.6 8291 3604 a 4.00 12 m31 7 vge10078a 5106.021.09.36 #8 male 3.6 8291 3607 a 6.00 10 m31 7 vge10078a 5106.021.09.36 #8 female 3.6 8291 3606 a 6.00 10 m31 7 vge10078a 5106.021.09.36 tp1142 (selector on 8) tp1142 (selector on 8) for detailed information on crimp tooling: see crimp tooling section. af8 (m22520/3-1) af8 (m22520/3-1) utv new dynamic i p68 / ip69k up to 500 hr salt spray vg95234 intermounta ble

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