8 e l e c t r i c a l i n t e r c o n n e c t p r o d u c t s 8-39 catalog 1654025 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 12-04 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 japan: 81-44-900-5102 specified. v alues in brackets specifications subject mexico: 01-800-733-8926 singapore: 65-4866-151 www.tycoelectronics.com are u.s. equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-1793-528171 wire termination to pin/post/tab soldersleeve discrete wire terminators applications used for ter minating wir es to component ter minals, such as motor tabs, con- nector pins, and switch ter minals. product selection process 1. determine the application operating temperatur e. 2. from the product options table on the next page, select the pr oduct series appr opriate for the appli- cation, based on the tem - perature required. 3. determine your compo- nent connection point type (pin, post, or tab) and dimensions. 4. determine your wire gauge. 5. optional: select tape car rier center -to-center spacing (d-71x series only). this should match center spacing of com- ponent ter minals. 6. select part number from the appr opriate table: n for cwt series (applications with low- temperature wires below 125 [257?), use table a. n for d-129/141/71x series (applications with wires rated higher than 125 c [257]), use table b. installation for pr oper installation of these devices, the cor rect heating tool and reflector attachment must be used. either of the following raychem heating tools are recommended: n hl1802e n aa-400 super heater refer to raychem installa- tion pr ocedur e rcps 200- 12 (for d-129, d-141, d-71x) or rpip 824-00 (for cwt) for detailed instructions and r ecommended r eflector attachment. y ou will find or dering infor- mation for these tools see section 10. p roduct facts n t ransparent polyvinylidene fluoride or polyolefin insulation sleeve provides encapsulation, inspectability, strain relief, and insulation n p refluxed solder preform offers a controlled soldering process n one-piece design means easy installation and low installed cost n optional tape carrier provides convenience and ease of installation n ul and cul recognized available in: americas n europe n asia pacific n r
8-40 catalog 1654025 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 12-04 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 japan: 81-44-900-5102 specified. v alues in brackets specifications subject mexico: 01-800-733-8926 singapore: 65-4866-151 www.tycoelectronics.com are u.s. equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-1793-528171 wire termination to pin/post/tab soldersleeve discrete wire terminators (continued) connection-point type and size t erminal dimensions wire awg/mm 2 p art no. w = up to 0.63 [.025] 24 [0.24] cwt-1501 2 0 [0.61] cwt-1502 w = 0.63 [.025] to 24 [0.24] cwt-1501 0.89 [0.035] 2 2 [0.38] cwt-1502 20 [0.61] cwt-1503 w = 0.89 [0.035] to 24 22 [0.24?.38] cwt-1502 1.14 [.045] 20?8 [0.61?.95] c wt -1503 w = 1.14 [.045] to 24?2 [0.24?.38] cwt-1503 1.52 [.060] 20?8 [0.61?.95] cwt-1504 w = up to1.52 [.060] 24?0 [0.24?.61] cwt-1501 w = 1.27 [.050] to 24-18 [0.24?.95] cwt-1502 2.28 [.090] w = 1.77 [.070] to 24-18 [0.24?.95] cwt-1503 2.79 [.1 10] w = 2.54 [.100] to 24-18 [0.24?.95] cwt-1504 3.80 [.150] w = 2.28 [.090] to 22-16 [0.38?.21] cwt-1505 4.70 [.187] product series max. operating temperature min. wire temperature rating c wt 125? [257?] 85? [185?] d -129, d-141, d-71x 150? [302?] 125? [257?] n ote: c admium-free option (b-152 series) is available for operating temperature of 125?c [257?f]. c onsult tyco electronics for details. product options table a. cwt series (125 [257? rated) pin w post w tab w
8 e l e c t r i c a l i n t e r c o n n e c t p r o d u c t s 8-41 catalog 1654025 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 12-04 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 japan: 81-44-900-5102 specified. v alues in brackets specifications subject mexico: 01-800-733-8926 singapore: 65-4866-151 www.tycoelectronics.com are u.s. equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-1793-528171 wire termination to pin/post/tab soldersleeve discrete wire terminators (continued) w ire t ape carrier spacing of sleeves (center-to-center) terminal 1.27 2.54 3.17 4.0 d imensions awg mm 2 n one [0.050] [0.100] [0.125] [0.156] w = up to 0.61 [.024] 30?6 [0.05?.15] d-141-30 d-713-03 2 4?2 [0.24?.38] d-141-07 d-711-00 w = 0.63 [.025] to 2 0 [ 0.61] d-141-31 d-711-04 d-711-07 d-711-08 0.81 [.032] w = 0.76 [.030] to 24?0 [0.24?.61] d-141-56 1 .27 [.050] w = up to 1.52 [.060] 24?0 [ 0.24?.61] d-129-05 d-714-01 w = 1.27 [.050] to 24?0 [0.24?.61] d-129-03 d-714-00 2.28 [.090] w = 2.28 [.090] to 24?0 [0.24?.61] d-129-0043 3.55 [.140] part inside diameter fully no.* as supplied** recovered? length?? d-1 10-0062 1.0 [0.040] 0.6 [0.025] 16.0 [0.630] d-110-0217 1.0 [0.040] 0.6 [0.025] 9.0 [0.360] d-141-13 0.75 x 1.65 [0.030 x 0.065] 0.75 [0.030] 4.7 [0.185] d-141-22 0.75 x 1.65 [0.030 x 0.065] 0.75 [0.030] 6.0 [0.240] d-141-30 0.75 x 1.65 [0.030 x 0.065] 0.75 [0.030] 9.5 [0.375] note: micro soldersleeve terminators are used for attaching leads smaller than 26 awg (0.15 mm 2 ) to terminals less than 0.6 [.025] wide.* the d-110 series sleeves are primarily for single wire terminations and do not have a wire stop. the d-141 series will accept either one or two wires; the parts have a built-in wire stop that will locate the wire approximately 0.76 [0.03] from bottom of terminal. **minimum. wire insulation must be smaller than this. when using the d-141 parts for two-wire terminations, the com- bined wire insulation diameters must be less than 1.5 [.060]. ?maximum. the combination of conductor diameter and terminal width and the wire insulation must be greater than this. ??the terminal length should be at least 1.2 [0.05] shorter than this. the wire strip length must be adjusted so that, when terminated, the exposed conductor is covered by the sleeve. p in w p ost w tab w for fine wire t erminations 0.15 mm 2 (26 awg) and smaller* table b. d-129/141/71x series (up to 150 [302? rated) connection-point type and size
8-42 catalog 1654025 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 12-04 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 japan: 81-44-900-5102 specified. v alues in brackets specifications subject mexico: 01-800-733-8926 singapore: 65-4866-151 www.tycoelectronics.com are u.s. equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-1793-528171 wire termination to pin/post/tab soldersleeve discrete wire terminators (continued) material i nsulation [d-129, d-141, d-71x] radiation-crosslinked, heat-shrinkable polyvinylidene fluoride i nsulation [cwt] radiation-crosslinked, heat-shrinkable polyolefin s older and flux [d-129, d-141, d-71x] solder: sn63 pb37 flux: rol1 per ansi -j - 004 [rma flux] s older and flux [cwt] solder: sn50 pb32 cd 18 flux: rom1 per ansi -j - 004 [ra flux] t ypical performance v oltage drop 2.0 mv t ensile strength exceeds strength of conductor d ielectric strength 2.0 kv t emperature rating [cwt] -55? to 125? [-67? to 257?] t emperature rating [d-129, d-141, d-71x] -55? to 150? [-67 f to 302 f] i nsulation resistance 1000 megohms series agency raychem cwt ul and cul e87681 d-5023 d-129, d-141 ul and cul e87681 rt-1404 product characteristics specifications/approvals
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