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48vdc input,12vdc@8.3a output quarter-brick converter agq100-48s12 document no.: 31020767 may 18, 2010 rev 1.0 description theagq10048s12isasingleoutputdcdc converter with standard quarterbrick outline and pin configuration. it delivers up to 8.3a output current with 12.0v output voltage. above 92.9% efficiency and excellent thermal performancemakeitanidealchoicetosupply power in telecom and datacom application. it canworkunder40 c~+85 c. operationalfeatures deliveringupto8.3aoutputcurrent highefficiency:92.9%typ.,atfullload wideinputrange:36v~75v excellentthermalperformance nominimumloadrequirement rohs5compliant controlfeatures remote control function (negative or positivelogicoptional) remoteoutputsense trimfunction:20%~+10% protectionfeatures inputundervoltagelockout outputovercurrentprotection outputovervoltageprotection overtemperatureprotection mechanicalfeatures industry standard quarterbrick pinout outline openframestructure pinlength:3.8mm safety&emc meetlatestsafetystandardsul609501, csac22.2no.609501,iec/en609501 andgb4943 approvedbyulandtuv meet 2006/95/eec and 93/68/eec directives which facilitate ce marking in usersendproduct meet conducted emission's requirements of fcc class a and en55022 class a, testedwithexternalfilter materialmeetsul94v0
agq100-48s12 dc-dc converter trn 2/16 http://www.emersonnetworkpower.com.cn electricalcharacteristics fulloperatingambienttemperaturerangeis40ct o+85c. specificationsaresubjecttochangewithoutnotice . parameter min. typ. max. unit notes & conditions absolute max. ratings nonoperating 100 v 100ms inputvoltage operating 80 v continuous operatingtemperature 40 85 c storagetemperature 55 125 c voltageatremoteon/offpin 0.7 12 v input characteristics operatinginputvoltagerange 36 48 75 v turnonvoltage threshold 31 34.6 36 v turnoffvoltage threshold 30 32.7 35 v input undervoltage lockout lockoutvoltage hysteresis 1 2 3 v max.inputcurrent 2.95 3.5 a 36v in ,fullload noloadinputcurrent 79 100 ma 48v in ,noload standbyinputcurrent 9 20 ma remoteoff inrushcurrenttransientrating 1 a 2 s seefigure16 inputreflectedripplecurrent 30 40 ma through12hinductor;see figure16 recommendedinputfuse 5 a externalfastblowfuse recommended;seefigure11 inputfiltercomponentvalues(c\l) 2.0\3.3 f\h internalvalues recommendedexternalinput capacitance 100 f lowesrcapacitor recommended;seefigure11 output characteristics outputvoltagesetpoint(standard option) 11.88 12.00 12.12 v 48v in ,fullload 0.08 0.2 % outputvoltagelineregulation mv 0.08 0.5 % outputvoltageloadregulation mv agq100-48s12 dc-dc converter trn 3/16 http://www.emersonnetworkpower.com.cn parameter min. typ. max. unit notes & conditions outputvoltagetemperature regulation 0.001 0.02 %/c totaloutputvoltagerange 9.6 12 13.2 v oversample,line,load, temperature&life outputvoltagerippleandnoise 100 180 mvpp seefigure2. 20mhzbandwidth;seefigure16 operatingoutputcurrentrange 0 8.3 a outputdccurrentlimitinception 9 11.5 13.5 a hiccup:autorestartwhen overcurrentconditionisremoved outputcapacitance 220 2200 f highfrequencyandlowesris recommended dynamic characteristics 50%~75%~50% i o,max ,0.1a/s 122 480 mv seefigure4. testcondition:25c,nominal inputvoltage,seefigure11 settlingtime 330 700 s recoverytowithin1%v o,nom 10%~50%~10% i o,max ,0.1a/s 350 600 mv seefigure5. testcondition:25c,nominal inputvoltage,seefigure11 dynamic response settlingtime s risetime 21 50 ms fullload,seefigure6 turnondelaytime 4.6 50 ms turnon transient outputvoltage overshoot 0 5 %v o efficiency 100%load 92.9 % seefigure1 50%load 92.08 % seefigure1 isolation characteristics isolationvoltage(conditions:1ma for60s,slewrateof1500v/10s) 1500 vdc basicinsulation,inputtooutput agq100-48s12 dc-dc converter trn 4/16 http://www.emersonnetworkpower.com.cn electricalcharacteristics(continued) parameter min. typ. max. unit notes & conditions feature characteristics switchingfrequency 280 310 340 khz offstatevoltage 0.7 1.2 v remote on/off control (positivelogic) onstatevoltage 3.5 12 v offstatevoltage 3.5 12 v remote on/off control (negative logic) onstatevoltage 0.7 1.2 v seefigure12 outputvoltagetrimrange 20 10 % see trim characteristics of application note outputvoltageremotesenserange 5 % outputovervoltageprotection 14.4 15.8 18 v hiccup overtemperatureshutdown 122 130 c autorecovery;otptestpoint, seefigure10 overtemperaturehysteresis 20 c reliability characteristics calculatedmtbf(telcordia) 1.5 10 6 h telcordiasr3322006;80% load,300lfm,40ct a agq100-48s12 dc-dc converter trn 5/16 http://www.emersonnetworkpower.com.cn electromagneticcompatibilityrequirements test item regulations criteria notes & conditions conductedemission en55022 dcinputport,classa immunitytoelectrostaticdischarge iec/en6100042 enclosureport,level3 b immunitytoelectricalfasttransient iec/en6100044 dcinputport,level3 b immunitytosurges iec/en6100045 dcinputport linetoground(earth):600v linetolineline:600v b immunitytocontinuousconducted interference iec/en6100046 dcinputport,level2 a immunitytovoltagedipsandshort interruptionsandvoltagevariations en61000429 dcinputport b see emc test conditions criteriona:normalperformanceduringandafterte st. criterionb:foreftandsurges,lowvoltageprotec tionorresetisnotallowed.temporaryoutput voltagefluctuationceasesafterdisturbancescease s,andfromwhichtheeutrecoversitsnormal performanceautomatically. fordipsandesd,outputvoltagefluctuationorres etisallowedduringthetest,butrecoverstoits normalperformanceautomaticallyafterthedisturba nceceases. criterionc:temporarylossofoutput,thecorrecti onofwhichrequiresoperatorintervention. criteriond:lossofoutputwhichisnotrecoverabl e,owingtodamagetohardware. agq100-48s12 dc-dc converter trn 6/16 http://www.emersonnetworkpower.com.cn qualificationtesting parameter unit (pcs) test condition halttest 4~5 t a,min 10ctot a,max +10c,5cstep,v in =mintomax,0~105%load vibration 3 frequencyrange:5hz~20hz,20hz~200hz,a.s.d:1. 0m 2 /s 3 ,3db/oct, axesofvibration:x/y/z time:30min/axis mechanicalshock 3 30g,6ms,3axes,6directions,3t ime/direction thermalshock 3 40cto100c,unittemperature20 cycles thermalcycling 3 40cto55c,temperaturechange rate:1c/min,cycles:2cycles humidity 3 40c,95%rh,48h solderability 15 ipcjstd002c2007 characteristiccurves 70.00 75.00 80.00 85.00 90.00 95.00 0.83 1.66 2.49 3.32 4.15 4.98 5.81 6.64 7.47 8.3 outputcurrent(a) effiency(%) vin=36v vin=48v vin=75v figure1 efficiencyvs.outputcurrent,t a =25c agq100-48s12 dc-dc converter trn 7/16 http://www.emersonnetworkpower.com.cn figure 2 output ripple & noise (5ms/div, 20mv/div), seefigure16fortestconfiguration figure 3 input reflected ripple current (2s/div, 50ma/div),seefigure16fortestconfiguration figure4 dynamicresponsefor25%loadstep(50%~ 75% ~ 50%) and 0.1a/s slew rate, (2ms/div), see figure 11 for test configuration; ch1output voltag e (200mv/div);ch2outputcurrent(2.5a/div) figure5 dynamicresponsefor40%loadstep(50%~ 10% ~ 50%) and 0.1a/s slew rate, (2ms/div), see figure 11 for test configuration; ch1output voltag e (200mv/div);ch2outputcurrent(10a/div) figure 6 output voltage startup by power on, (50ms/div), see figure 11 for test configuration; ch1output voltage (5v/div); ch2intput voltage (20v/div) figure 7 output voltage startup by shutdown, (100ms/div), see figure 11 for test configuration; ch1output voltage (5v/div); ch2intput voltage (20v/div) agq100-48s12 dc-dc converter trn 8/16 http://www.emersonnetworkpower.com.cn figure 8 output voltage startup by remote on of negative module, (50ms/div), see figure 11 for test configuration; ch1output voltage (5v/div); ch2remoteonvoltage(2v/div) figure9 outputvoltageshutdownbyremoteoffof negative module, (50ms/div), see figure 11 for test configuration; ch1output voltage (5v/div); ch2remoteoffvoltage(2v/div) otptestpoint figure10 otptestpoint avq100-48s12 dc-dc converter trn 9/16 http://www.emersonnetworkpower.com.cn applicationnote typicalapplication emifilter fuse vdc in+ in out+ out c1 c2 vin+ vin u2 c3 c4 load vo+ s+ trim s vo cnt dc/dc figure11 typicalapplication c1:1f/100vx7rceramiccapacitor,p/n:c3225x7r2a 105kt0l0u(tdk)orequivalentcaps c2:100f/100velectrolyticcapacitor,p/n:uvz2a10 1mhd(nichicon)orequivalentcaps c3:1f/25vx7rceramiccapacitor,p/n:c2012x7r1e1 05kt000n (tdk)orequivalentcaps c4:220felectrolyticcapacitor,p/n:upm1e221mhd (nichicon)orequivalentcaps u2:moduletotest,agq10048s12 fuse:externalfastblowfusewitharatingof5a. therecommendedfusemodelis314005mxp fromlittlefuse. remoteon/off eitherpositiveornegativeremoteon/offlogicis availableinagq10048s12.thelogiciscmos andttlcompatible. figure12isthedetailedinternalcircuitandrefe renceinagq10048s12. vcc 30.1k 13k pwm controller remote on/off negativelogic remote on/off pwm controller vin positivelogic 3.01k 82k ss uvl0 6.65k 1k figure12 remoteon/offinternaldiagram agq100-48s12 dc-dc converter trn 10/16 http://www.emersonnetworkpower.com.cn thevoltagebetweenpinremoteon/offandpinvin mustnotexceedtherangelistedintable featurecharacteristicstoensureproperoperatio n.theexternalremoteon/offcircuitishighly recommendedasshowninfigure13. vin+ vin vo+ s+ trim s vo remote on/off vin+ vin vo+ s+ trim s vo remote on/off isolatedremoteon/offcircuit nonisolatedremoteo n/offcircuit figure13 externalremoteon/offcircuit trimcharacteristics connecting an external resistor between trim pin an d v o pin will decrease the output voltage. connecting it between trim pin and v o + pin will increase the output voltage. the followi ng equationsdeterminetheexternalresistancetoobta inthetrimmedoutputvoltage. ) ( 22 . 10 511 ? = ? k r down adj ( ) ) ( 22 . 10 511 225 . 1 100 11 .5 ? ? + = ? k v r nom up adj 100 ? = nom desired nom v v v norm v :nominaloutputvoltage. forexample,toget13.12voutput,thetrimmingres istoris ( ) ) (3. 489 ) ( 22 . 10 10 511 10 225 . 1 10 100 12 11 .5 = ? ? + = ? k k r up adj theoutputvoltagecanalsobetrimmedbypotential appliedatthetrimpin. 6.122 ) 225 .1 ( + = trim o v v wherev trim isthepotentialappliedatthetrimpin,andv o isthedesiredoutputvoltage. load cout vo+ s+ trim s vo r trim_up load cout vo+ s+ trim s vo r trim_down figure14 trimup figure15 trimdown avq100-48s12 dc-dc converter trn 11/16 http://www.emersonnetworkpower.com.cn sensecharacteristics if the load is far from the unit, connect s+ and s to the terminal of the load respectively to compensate the voltage drop on the transmission lin e. if the sense compensate function is not necessary,connects+tov o +andstov o directly. inputripple&inrushcurrentandoutputripple&n oisetest configuration l1 vdc c1 c2 vin+ vin dc/dc c3 c4 load vo+ vo cin probe 50mm currentprobe figure16 inputripple&inrushcurrent,outputri pple&noisetestconfiguration vdc:dcpowersupply l1:12h cin:220f/100vtypical c1~c4:seefigure11 note: it is recommended to use a coaxial cable with series 50 resistor and 0.68f ceramic capacitororagroundringofprobetotestoutput ripple&noise. emctestconditions thecustomeractualemicircuitisshowninthefol lowingfigure. vin+ vin 1mh u1 emifilter pe out+ out c1 c2 c3 c4 in+ in u2 dc/dc vo+ vo resistiveload cy1 cy2 cx figure17 emctestconfiguration cx:1f/100vceramiccapacitor,c3225x7r2a225kt0lou /tdk cy1,cy2:2200pf/1000vceramiccapacitor,ghm1535x7 r223k1kd550/murata c1:0.1f/100vceramiccapacitor,c1206x7r2a105kt0l 0u/tdk c2:100f/100vlowesraluminumelectrolyticcapaci tor,uvz2a101mpd c3:1f/25vceramiccapacitor,c2012x7r1e105kt000n/ tdk c4:220f/100vlowesraluminumelectrolyticcapaci tor,upm1e221mhd agq100-48s12 dc-dc converter trn 12/16 http://www.emersonnetworkpower.com.cn thermalconsiderations theconverterisdesignedtooperateindifferentt hermalenvironmentsandsufficientcoolingmust beprovided.propercoolingcanbeverifiedbymeas uringthetemperatureatthetemperaturetest point.thetemperatureatthispointshouldnotexc eedthemaximumvalueintable1. foratypicalapplication,figure20showsthedera tingofoutputcurrentvs.ambientairtemperature atdifferentairvelocity. temperaturetestpoint figure18 temperaturetestpoint table1 temperaturelimitoftestpoint test point temperature limit temperaturetestpoint 116c airflow airflow figure19 typicaltestcondition,forcedairflowd irectionisfromv o +tov o avq100-48s12 dc-dc converter trn 13/16 http://www.emersonnetworkpower.com.cn 0 1 2 3 4 5 6 7 8 9 10 25 40 55 70 85 temperature: ta ( ) output current io (a) 400lfm(2m/s) 300lfm(1.5m/s) 200lfm(1m/s) 100lfm(0.5m/s) figure20 outputpowerderating,48v in ,airflowingacrosstheconverterfromv o +tov o agq100-48s12 dc-dc converter trn 14/16 http://www.emersonnetworkpower.com.cn mechanicaldiagram 7.62[0.300] 57.9[2.280] 50.8[2.000] 36.8[1.449] 7 5 6 4 8 2 3 1 10.5[0.413]max l 0.3[0.012]min 15.24[0.600] 15.24[0.600] bottomview sideview 2 2.0 0.1 2 1.5 0.1 6 2.0 0.1 6 1.0 0.1 loadboard unit:mm[inch] bottomview:pinonupside tolerance:x.xmm 0.5mm[x.xin. 0.02in.] x.xxmm 0.25mm[x.xxin. 0.01in.] figure21 mechanicaldiagram pinlengthoption device code suffix l 4 4.8mm0.25mm 6 3.8mm0.25mm 8 2.8mm0.25mm none 5.8mm0.25mm avq100-48s12 dc-dc converter trn 15/16 http://www.emersonnetworkpower.com.cn pindesignations pin no. name function 1 v in + positiveinputvoltage 2 remoteon/off remotecontrol 3 v in negativeinputvoltage 4 v o negativeoutputvoltage 5 s negativeremotesense 6 trim outputvoltagetrim 7 s+ positiveremotesense 8 v o + positiveoutputvoltage soldering theproductisintendedforstandardmanualwaveso ldering. when wave soldering is used, the temperature on pin s is specified to maximum 260c for maximum7s. whensolderingbyhand,theirontemperatureshould bemaintainedat300c~380candapplied to the converter pins for less than 10s. longer exp osure can cause internal damage to the converter. cleaningofsolderjointcanbeperformedwithclea ningsolventipaorsimulative. orderinginformation agq100 - 48 s 12 - 6 y modelseries agq:highefficiencyquarterbrickse ries,100:outputpower100w inputvoltage 48:36v~75vinputrange,ratedinpu tvoltage48v outputnumber s:singleoutput ratedoutputvoltage 12:12voutput pinlength 6:3.8mm rohsstatus l:rohs,r6;y:rohs,r5 agq100-48s12 dc-dc converter trn 16/16 http://www.emersonnetworkpower.com.cn model number description agq10048s126y 3.8mmpinlength;negativeon/offlogic;withoutth readinsidemountinghole;r5 compliant agq10048s12b6y 3.8mmpinlength;negativeon/offlogic;withoutth readinsidemountinghole;r5 compliant;baseplated; fordetailedinformation,referto agq100-48s12b technical reference notes hazardoussubstancesannouncement(rohsofchina) hazardous substances parts pb hg cd cr 6 pbb pbde agq10048s12 :meansthecontentofthehazardoussubstancesin alltheaveragequalitymaterialsofthepartisw ithinthelimits specifiedinsj/t113632006 :meansthecontentofthehazardoussubstancesin atleastoneoftheaveragequalitymaterialsoft hepartis outsidethelimitsspecifiedinsj/t113632006 emersonnetworkpowerco.,ltd.hasbeencommitted tothedesignandmanufacturingofenvironmentfrie ndly products.itwillreduceandeventuallyeliminatet hehazardoussubstancesintheproductsthroughunr emitting effortsinresearch.however,limitedbythecurren ttechnicallevel,thefollowingpartsstillcontai nhazardous substancesduetothelackofreliablesubstituteo rmaturesolution: 1.solders(includinghightemperaturesolderinpa rts)containplumbum. 2.glassofelectricpartscontainsplumbum. 3.copperalloyofpinscontainsplumbum |
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