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introduction the 8 series toggles is copal electronics' high- reliability miniature switch product offering. this product line meets and exceeds all basic international switch standards. with 8 toggle options, pc and solder lug terminals, power and logic level current ratings, 1-4 pole and many industries and various applications within these industries. four of the 8 series lines are washable. specifically designed for pc applications with automated solder and cleaning methods. the 8 series is available with ul recognition and csa applications ? ? ?measuring instruments ? ?automotive diagnosis the switches can be used in a wide range of fields features of 8 series toggles 1. terminal style : solder, straight, right angle an d vertical mount pc terminals. 2. contacts : silver or gold. 3. epoxy resin case : ul94v-0 self-extinguishing epoxy. 4. actuator styles : over 30 actuator variations. 5. insulation between terminal and ground : 4 mm minimum. the epoxy resin seal on bottom of the switch helps 7. insulation barrier : insulation barrier design between poles helps prevent short-circuiting between poles ensuring high reliability. 8. ul recognized product file no.e43275 10. for the ul recognized and csa certified products please see page 412. 4fsjft 5phhmf4xjudift
te r min a l s solder terminal style:1 pc straight style:2 right angle style:4 vertical mount style:6 t=0.8 t=0.8 pc t=0.8 r/a t=0.8 w=1.2 v/m 8 series toggles selection table part no. name actuator shape number of poles switching function terminals page 8a standard toggle 1 ~ 2 ~ 3 ~ 4 on on on on on on on on on on off off off off on on on on on on on on on on on on on solder lug straight pc 389 ? 391 8b mustang toggle 1 ~ 2 ~ 3 ~ 4 solder lug straight pc 392 ? 393 8c flatted toggle 1 ~ 2 ~ 3 ~ 4 solder lug straight pc 394 ? 395 8d long toggle 1 ~ 2 ~ 3 ~ 4 solder lug straight pc 396 ? 397 8e lever lock toggle 1 ~ 2 ~ 3 ~ 4 solder lug straight pc 398 ? 399 8f splash proof toggle 1 ~ 2 ~ 3 ~ 4 solder lug straight pc 400 ? 401 8j short toggle 1 ~ 2 ~ 3 ~ 4 solder lug straight pc 402 ? 403 8s color tip toggle 1 ~ 2 ~ 3 ~ 4 solder lug straight pc 404 ? 405 washable 8g short toggle washable 1 ~ 2 on on on on on off off off on on on on on straight pc right angle vertical 406 ? 407 8ga standard toggle washable 1 ~ 2 straight pc right angle vertica 408 8gd longtoggle washable 1 ~ 2 straight pc right angle vertica 409 8gs color tip toggle washable 1 ~ 2 straight pc right angle vertica 410 ( ) indicates momentary actuation t1/2 poles t3/4 poles t 8a type y2&4 poles only ug s t ug st ug s t u g s t ug st ug s t ug s t ug s t
8 series toggles part numbering contact specs. silver gold rating max. ac125v 6a ac250v 3a dc30v 4a ac125v 6a ac250v 3a dc20v 25ma initial contact resistance 10m
max. dc2 ? 4v 1a 20m
max. ac200 v 1.5ma initial dielectric strength ac1500v 1 minute initial i nsulation resistance 1000m
min.yyyyyyyyyyy dc500v electrical life alternate type 50,000cycles momentary type 25,000cycles operating temperature range 30 ? 85? storage temperature range 40 ? 85? "duvbupstibqf 5zqf 5fsnjobmt pc straight right angle vertical mounting solder terminal 8 yy a yy 1 y 01 yy 1 y c z $pef /vncfspgqpmft c a b c d e f j s g bs=brass cu=copper ag=silver ni=nickel au=gold t8atype only. $poubdunbufsjbmboeqmbujoh t $pef /pof plating bs ag or cu ag bs ag or cu ag ag ni au contact material note : some combinations may not be available. please check the "table of part numbers" for each series. 4fsjftdpef 4xjudijohgvodujpo 5fsnjobmt 1 pole 2 poles 3 poles 4 poles /vncfs pgqpmft 1 2 3 4 'jh 1 2 4 6 'jh $pef 0/y ?y 0/ 0/?0''?0/ 0/ ?0''? 0/ 0/?0''? 0/ 0/yy?y0/ 0/?0/?0/ 0/?0/?0/ 0/ ? 0/?0/ 4uboebse5phhmf .vtuboh5phhmf 'mbuufe5phhmf -poh5phhmf -fwfsmpdl5phhmf 4qmbti1sppg5phhmf 4ipsu5phhmf $pmps5jq5phhmf 8btibcmf 01 02 04 05 06 t 10 t 11 t 12 switching function t 1 4xjudift xjui hpmeqmbufe dpoubdut $
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uxz j a j ?pb{ ?4fnjtuboebseqspevdut ?xzsemd ?pb{ ?*orvjszqspevdut 8a standard bat toggle switch features the 8a series has a 10.5mm bat toggle. table of part numbers terminal style 1 pole 2 poles 3 poles 4 poles solder lug on on y 8a1011 z ? 8a1011c z y 8a2011 z ? 8a2011c z ? 8a3011 z 8a3011c z ? 8a4011 z 8a4011c z on off on y 8a1021 z 8a1021c z ? 8a2021 z 8a2021c z 8a3021 z y y 8a4021 z y 8a4021c z on off on ? 8a1041 z 8a1041c z ? 8a2041 z ? 8a2041c z y y ? 8a3041c z 8a4041 z ? 8a4041c z on off on ? 8a1051 z ? 8a1051c z ? 8a2051 z y y 8a3051 z ? 8a3051c z 8a4051 z ? 8a4051c z on on ? 8a1061 z ? 8a1061c z ? 8a2061 z ? 8a2061c z 8a3061 z ? 8a3061c z 8a4061 z ? 8a4061c z on on on y y ? 8a2101 z ? 8a2101c z y y 8a4101 z ? 8a4101c z on on on y y 8a2111 z ? 8a2111c z y y 8a4111 z ? 8a4111c z on on on y y 8a2121 z ? 8a2121c z y y 8a4121 z ? 8a4121c z straight pc on on y 8a1012 z ? 8a1012c z y 8a2012 z 8a2012c z y 8a3012 z 8a3012c z 8a4012 z ? 8a4012c z on off on ? 8a1022 z ? 8a1022c z ? 8a2022 z 8a2022c z 8a3022 z ? 8a3022c z 8a4022 z ? 8a4022c z on off on ? 8a1042 z ? 8a1042c z ? 8a2042 z y y 8a3042 z ? 8a3042c z ? 8a4042 z ? 8a4042c z on off on ? 8a1052 z ? 8a1052c z ? 8a2052 z ? 8a2052c z ? 8a3052 z ? 8a3052c z ? 8a4052 z ? 8a4052c z on on 8a1062 z ? 8a1062c z ? 8a2062 z ? 8a2062c z ? 8a3062 z ? 8a3062c z y y ? 8a4062c z on on on y y 8a2102 z ? 8a2102c z y y ? 8a4102 z ? 8a4102c z on on on y y ? 8a2112 z ? 8a2112c z y y ? 8a4112 z ? 8a4112c z on on on y y ? 8a2122 z ? 8a2122c z y y ? 8a4122 z ? 8a4122c z rohs compliant switching function number of poles optional accessories ????????????? page 415. yyyyyyyyyyycolor cap %jnfotjpot color part. no. %jnfotjpot color part. no. white red black gray 140000470030 140000470098 140000470031 140000470037 white red black gray 140000470038 140000470100 140000470039 140000470077 pc hole layouts ?? page 414. panel cut-out dimensions ? page 414. terminal styles ??? page 387. standard accessories ? page 414. optional accessories. on momentary. made to order products. ? semi-standard products. ? inquiry products. ? for soldering and , please refer to p.413.
65 7+' >? s >? . ( < : $ < s s s s s 65 7+' >? s >? .( < :$< s % $ s s s s 7 + ' 6 5 >? s >? . ( < : $ < s .( < :$< s s s s s s 7+' 65 >? s >? 8a switching function part no. key way key way key way y 8a101z on on y 8a102z on off on y 8a104z on off on y 8a105z on off on y 8a106z on on connecting terminals 23 21 switching function part no. key way key way key way y 8a301z on on y 8a302z on off on y 8a304z on off on y 8a305z on off on y 8a306z on on connecting terminals 23 56 89 21 54 87 switching function part no. key way key way key way y 8a201z on on y 8a202z on off on y 8a204z on off on y 8a205z on off on y 8a206z on on connecting terminals 23 56 21 54 y 8a210z on on on y 8a211z on on on y 8a212z on on on connecting terminals 23 56 23 54 21 54 switching function part no. key way key way key way y 8a401z on on y 8a402z on off on y 8a404z on off on y 8a405z on off on y 8a406z on on connecting terminals 23 56 89 11 12 21 54 87 11 10 y 8a410z on on on y 8a411z on on on y 8a412z on on on connecting terminals 23 56 89 11 12 23 54 89 11 10 21 54 87 11 10 spdt 3pdt 4pdt dpdt terminal numbers are not shown on the switch. terminal numbers are not shown on the switch. terminal numbers are not shown on the switch. t please refer to the next page for products marked with t . terminal numbers are not shown on the switch. please refer to "table of part numbers" on p.389 for a list of full part numbers. please refer to "table of part numbers" on p.389 for a list of full part numbers. please refer to "table of part numbers" on p.389 for a list of full part numbers. please refer to "table of part numbers" on p.389 for a list of full part numbers. dimensions part no. ab 8a2011 ? 2061 9 ? 1 13.8 ? 1 8a2001 ? 2121 11.9 ? 1 16.2 ? 1 on momentary.
three on switches these switches are designed so that the switching function will be on in all three positions. extra wiring is required by the customer to get the three on options. please see below. 1 circuit 3 contacts 2 circuit 3 contacts ?function actuator position key way key way key way circuit diagram switching function on on on on on on on on on connecting terms. 2 62 42 1 external wiring (to be wired by the customer) on momentary action. ?function actuator position key way key way key way circuit diagram switching function on on on on on on on on on connecting terms. 2 6 8 12 2 4 8 10 2 1 8 7 external wiring (to be wired by the customer) on momentary action. ? part number table on on on on on on on on on eight switch series 8a2101 z 8a2111 z 8a2121 z 8a2101c z 8a2111c z 8a2121c z 8a2102 z 8a2112 z 8a2122 z 8a2102c z 8a2112c z 8a2122c z ? part number table on on on on on on on on on eight switch series 8a4101 z 8a4111 z 8a4121 z 8a4101c z 8a4111c z 8a4121c z 8a4102 z 8a4112 z 8a4122 z 8a4102c z 8a4112c z 8a4122c z
8 series precautions 8a ~ 8b ~ 8c ~ 8d ~ 8e ~ 8f ~ 8j ~ 8s ~ 8ss 1. soldering speci cations ? manual soldering device solder iron ? 420 ? max. 3 sec. max. ? auto soldering ? 275 ? max. 6 sec. max. the above-stated soldering conditions shall apply only to switches with straight terminals. auto soldering is not possible with right-angl e terminals. switches with right-angle terminals should be soldered manually according to the conditions speci ed in (1) above. ? when soldering two or more terminals to the common land, use the solder resist to isolate the terminals. 3. mounting ? do not bend the terminals before mounting the switch on the pc board. ? after mounting the switch, do not place the device in such a way that the device weight will be applied on to the actuator of the switch. ? for switches with straight terminals, solder the switch on the pc board after xing the switch on the panel with a nut. 2.flux cleaning ? solvent : fluorine or alcohol type. ? 8a/b/c/d/e/f/j/s series are not washable. to wash the pc board, clean the soldering surface of the pc board with a brush so that the switch is not exposed to the cleaning solution. ? cleaning after soldering should be done after the terminal temperature falls to 90 ? or below, or after leaving the switch for v e minutes or longer at room temperature. packaging speci cation perforated plastic bags 25 pcs/pack on momentary.
y 8 series togglesy panel cut-out dimensions series 8a ~ 8d ~ 8j ~ 8s 8c 8e 8a ~ 8d ~ 8j ~ 8s 8c 8e 8f panel thickness 2.5 mm max. 2.4 mm max. 1.5 mm max. 3.5 mm max. 3.4 mm max. 2.5 mm max. 5 mm max. dimensions with locking ring without locking ring series 8b panel thickness 5.9 mm max. 6.9 mm max. dimensions with locking ring without locking ring pc hole layouts series 8a ~ 8b ~ 8c ~ 8d ~ 8e ~ 8f ~ 8j ~ 8s dimensions standard accessories ? q'ty?switch - 1bsu/bnf dress nut hex nut lockwasher locking ring o ring hex nut lockwasher locking ring 1bsu/p 140008010253 140008010241 140008030051 140008020062 140000610076 140008010243 140008030055 140008020065 %jnfotjpot finish nickel plated zinc plated nitrile rubber black nickel plated zinc plated 8a 211 8b 211 8c 1111 8d 211 8e 211 8f 11 1 8j 211 8s 211 ? numbers in the above chart show the quantities of each accessories enclosed with the switch. >> >? >> >? >> >? >> > >> > - >?>?a??? ? >?>a??? ? >> >? >> > >> > - >?>ya??? ? >?>ta??? ?
5zqf 8a ~ 8c ~ 8d ~ 8e ~ 8j ~ 8n ~ 8s ~ 8r 8f ~ 8p 8b ~ 8y 1bsu/bnf lock nut round nut pocketed nut locking ring round nut round nut 1bsu/p 140008010276 140008010258 140008010274 140008020066 140008010272 140008010273 %jnfotjpot finish nickel chromium nickel zinc chromium 5zqf 8a 8b 1bsu/bnf boot plate plate 1bsu/p 140000470422 140008040021 140008040025 %jnfotjpot optional accessories ? sold separately - 5zqf 8a ~ 8f ~ 8ga bt 8a ~ 8f ~ 8ga bt 8b 8e 8s ~ 8gs 1bsu/bnf color cap color tip %jnfotjpot (mpttpojti (mpttpojti (mpttpojti "mvnjufpojti .buufpojti 7jozmdimpsjefsftjoy 7jozmdimpsjefsftjoy 7jozmdimpsjefsftjoy "mvnjovnbmmpzy 1pmzbnjefsftjoy silver 140000470058 white 140000470030 140000470038 140000470063 140000470118 red 140000470098 140000470100 140000470108 140000470060 140000470119 black 140000470031 140000470039 140000470064 140000470059 140000470112 gray 140000470037 140000470077 140000470102 140000470120 5zqf 8a ~ 8c ~ 8d ~ 8j ~ 8s 1, 2 poles t 1bsu/bnf bracket 1bsu/p 140000260715 %jnfotjpot u t the bracket cannot be used with switches with switching functions "10", "11", or "12" (ref. p.388). the size of the housings are di erent in switches with switching functions "10", "11", and "12" and the bracket cannot be used. 3fe #mbdl 3fe #mbdl optional accessories.
table of 8 series toggles ul and csa listed 8 series toggles poles switching function yyyyy t1. yyyyy t2. 8a 8b 8c 8d 8e 8f 8j 8s 8a 8b 8c 8d 8e 8f 8j 8s 1 pole 101? on on 102? on off on 104? on off on 105? on off on 106? on on 2 poles 201? on on 202? on off on 204? on off on 205? on off on 206? on on 210? on on on 211? on on on 212? on on on 3 poles 301? on on 302? on off on 304? on off on 305? on off on 306? on on 4 poles 401? on on 402? on off on 404? on off on 405? on off on 406? on on 410? on on on 411? on on on 41 2? on on on 1 terminal types: 1 solder terminal; 2 straight terminal 3 csa -certified switches: solder terminals and straight terminals available for single pole. straight terminals available for double/three/four pole. 5 t1. ul file no.e43275 t2. csa file no.jr38341 2 ul -recognized switches: solder terminals and straight terminals available for single/double/ three/four pole 4 ul, csa marked switches available with additional charge. 6 as shown in the above chart, not all products are ul - recognized or csa -certified. please check with your local sales representative if you have any questions. on momentary.

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