jan.1.2017 copyright 2017 hirose electric co., ltd. all rights reserved. 1 2015.11 w 15a 3.96mm pitch wire-to-board connectors for internal power supply df63 series features 1. rated for up to 15a df63 has the capacity to handle a max of 15a when using 16 awg wire. (please refer to the chart for the rated current in other pin counts.) 2. secure mating and clear tactile click the locking mechanism delivers a clear and tactile click, which prevents incomplete mating. (fig. 2) 3. prevents incomplete insertion of the crimp contact a structure to prevent incomplete insertion of the crimp contacts is provided. (fig. 3) 4. prevents incorrect mating a mechanism has been added to prevent reverse mating and incorrect mating between different number of positions. (fig. 4) 5. reverse mounting prevention to pcb the pin header is equipped with a guide post to prevent reverse insertion on the pcb. (fig. 1) 6. molded lance design the lance is actually part of the housing instead of being a part of the terminal. this prevents tangled wires during assembly. 7. short-circuit prevention the wall structure between the contacts helps to isolate the contacts and prevents short circuits between contacts. (fig. 1) 8. suitable for potting capable of being potted, up to 5mm. 9. solder crack prevention glass-reinforced resin is used on the pin header to prevent solder cracks due to thermal contraction. 10. glow wire compliance (compliant with iec 60695-2-11) ? keying options were provided to prevent incorrect connections. keying options prevent incorrect connections due to the use of multiple connectors on the same board. when using identical pin counts, two versions are available with different keying options.(fig. 4) ? supports 7.92mm pitch also supports 7.92mm pitch with 2 or 3 pos. without pins note 1 : * means the product will be available upon request. please contact hirose representative. unique locking mechanism is contained inside the header socket and header design avoids short-circuit between adjacent contacts. guide keys prevent incorrect insertion guide pins temporarily hold and assure proper orientation of the connector. | a a a a crimp contact lock portions of the plug and the header start to engage. no contact yet header contact crimp contact (insufficiently inserted) lock does not work. lance and header protection mechanism meet. standard type (color: black) r-type (color: white) (ul, c-ul, tv, listed) lock structure prevention of insufficient insertion of the crimp contact keying options are available to prevent incorrect connections due to the use of multiple connectors on the same board. fig. 2 fig. 3 fig. 4 fig. 1 2 df63 series 15a 3.96mm pitch wire-to-board connectors for internal power supply product speci? cations ratings current rating no. of contacts 16 awg 18 awg 20 awg 22 awg operating temperature range -40 to 105?(note 2) 1 15a 13a 11a 9a operating humidity range 20 to 80%(note 3) 2 14a 12a 10a 8a storage temperature range -10 to 60?(note 4) 3 12a 10a 8a 7a storage humidity range 40 to 70%(note 4) 4 10a 8a 7a 6a ul/t?v y file no. and recognition no. ul yyy e52653 c-ul yy : e52653 t?v yy r50318850 5 10a 8a 7a 6a 6 10a 8a 7a 6a 2 (7.92mm pitch) 15a 13a 11a 9a 3 (7.92mm pitch) 12a 11a 9a 8a voltage rating specification ac/dc 630v ul,c-ul ac/dc 600v t?v ac/dc 300v item speci cations conditions 1. insulation resistance no less than 1,000m measured at dc 500v 2. withstand voltage no ashover or breakdown ac 1,500v is applied for one minute. 3. contact resistance no more than 10m measured at 1ma and no higher than 20mv 4. vibration resistance no electrical discontinuity of 1 ? or greater frequency 10-55 hz, half amplitude 0.75 mm, 10 times in each of the three directions 5. shock resistance no electrical discontinuity of 1 ? or greater accelerated velocity : 490 m/s 2 for 11 ms, half-sine wave in 3 directions, 3 times for each direction 6. moisture- resistance contact resistance : no more than 20m insulation resistance : no less than 500m temperature : 40 ?? ; hu midity : 90 to 95%, left as it is for 96 hours 7. temperature cycles contact resistance : no more than 20m insulation resistance : no less than 1,000m -55? : 30 minutes 85? : 30 minutes 5 cycles 8. durability contact resistance : no more than 20m tin plated : 30 mating cycles, gold plated : 50 mating cycles 9. solder heat resistance the resin parts should withstand the temperature and resist melting. flow : 260?, 10 sec hand soldering : temperature of soldering iron at 350??0? for 5 seconds note 1 this is the maximum current rating while all pins are powered or used as all power lines. note 2 includes temperature rise caused by current ow. note 3 use without condensation on parts. note 4 the storage condition refers to long-term storage of the product on the shelf before assembly. please use the operating temperature for temporary storage such as pre-assembly and during shipping. materials / finish component part material finish ul speci cation header insulator pbt (glass-reinforced) black or white ul94v-0 contact brass tin plated or gold plated crimp socket insulator pbt (glass-reinforced) black or white ul94v-0 in-line plug crimp contact contact copper alloy tin plated or gold plated product number structure connector df 63 # - * p - 3.96 dsa ^ _ ` a b c d crimp contact df 63 - 1618 scf e f ^ series name : df a number of contacts : 1,2,3,4,5,6 e applicable conductor 1618 : 16 to 18 awg 2022 : 20 to 22 awg _ series no. : 63 ` form type header blank : black a : without guide post r : guide post?uide key type, white sockets blank : black r : guide key type, white in-line plugs blank : panel lock type a : without panel lock b connector type p : header s : crimp socket ep : in-line plug f packaging scf : socket contacts?eel?in plated scfa : socket contacts?eel?old plated sc : socket contacts?ack?in plated sca : socket contacts?ack?old plated pcf : in-line plug contacts?eel?in plated pcfa : in-line plug contacts?eel?old plated pc : in-line plug contacts?ack?in plated pca : in-line plug contacts?ack?old plated c contact pitch : 3.96mm 7.92mm d type of housing dsa : straight header ( : right angle header : crimp housing 3 df63 series 15a 3.96mm pitch wire-to-board connectors for internal power supply straight header outline of the connector ? 0.1 p=3.96 ? 0.05 1.5 ? 0.05 3.25 ? 0.05 ?1.8 0. 1 0 ?1.6 0.1 0 polarization mark 8 7.05 ? 1.14 p=3.96 10 3.5 10 3.5 ? 1.14 6.2 7.05 8 [1 pos.] [2 to 6 pos.] [1 to 6 pos.] recommended pcb layout (board thickness : 1.60.1) standard type (guide post : left side, color : black) part no. hrs no. no. of contacts a b df63-1p-3.96dsa(**) 680-0503-9 ** 1 6.2 - df63-2p-3.96dsa(**) 680-0504-1 ** 2 8.66 3.96 df63-3p-3.96dsa(**) 680-0501-3 ** 3 12.62 7.92 df63-4p-3.96dsa(**) 680-0505-4 ** 4 16.58 11.88 df63-5p-3.96dsa(**) 680-0506-7 ** 5 20.54 15.84 df63-6p-3.96dsa(**) 680-0507-0 ** 6 24.50 19.80 r type (guide post : right side, guide key, color : white) part no. hrs no. no. of contacts a b df63r-1p-3.96dsa(**) under development 1 6.2 - df63r-2p-3.96dsa(**) 680-0518-6 ** 2 8.66 3.96 df63r-3p-3.96dsa(**) 680-0515-8 ** 3 12.62 7.92 df63r-4p-3.96dsa(**) 680-0519-9 ** 4 16.58 11.88 df63r-5p-3.96dsa(**) under development 5 20.54 15.84 df63r-6p-3.96dsa(**) 6 24.50 19.80 7.92mm pitch part no. hrs no. no. of contacts a b df63-2p-7.92dsa(**) 680-0513-2 ** 2 12.62 7.92 df63r-2p-7.92dsa(**) under development df63-3p-7.92dsa(**) 680-0537-0 ** 3 20.54 15.84 df63r-3p-7.92dsa(**) under development note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : please contact hirose representative if you have request for (01) speci cation. unit : mm < |